The SYH series 3D motion mixer is mainly used for high-uniformity mixing of powders and granules in the pharmaceutical, food processing, chemical, and other industries. Its three-dimensional compound movement promotes continuous material exchange and is suitable for applications where different components must be mixed evenly and consistently.
1. Main Applications
Powder and Granule Mixing
The SYH series mixer can blend multiple powder or granular components into a more homogeneous mixture. It is particularly suitable for materials with significant differences in density or particle size, such as pharmaceutical powders mixed with excipients.
For specific production requirements, we can also provide custom-machined precision components based on customer drawings, including shafts, sleeves, flanges, connectors, and other non-standard mechanical parts used in mixing equipment. Hansheng Automation evaluates material, dimensional tolerances, surface finish, and assembly requirements according to the actual application.
Pharmaceutical Industry
In pharmaceutical production, the mixer can be used to blend active pharmaceutical ingredients with excipients and other powder materials. The enclosed mixing structure helps support clean and controlled production environments.
Food Processing Industry
The SYH series can be used to mix seasonings, food additives, nutritional powders, and other dry ingredients where uniform distribution of multiple components is required.
Chemical Industry
The mixer is suitable for the blending and dispersion of materials such as dyes, pigments, and plastic granules. Its compound movement helps improve material exchange during the mixing process.
New Energy Industry
In new-energy applications, the mixer can be used for fine mixing of materials such as battery cathode and anode materials and catalysts. The actual mixing configuration should be selected according to material characteristics and process requirements.
2. Technical Characteristics
Three-Dimensional Compound Motion
The SYH series adopts a combination of three-dimensional swinging, translational rotation, and self-rotation. This compound movement continuously changes the material's movement path, helping reduce localized accumulation and improve mixing uniformity.
Typical Operating Parameters
Different models have different configurations, but common reference ranges include:
| Parameter | Typical Range |
|---|---|
| Filling Ratio | 60%–80% |
| Mixing Time | 5–20 min/batch |
| Motor Power | 1.1–7.5 kW |
| Available Volume | 5–2000 L |
Actual values depend on the selected model, material characteristics, production capacity, and process requirements. We recommend confirming the final configuration based on the customer's specific application rather than selecting equipment solely according to nominal volume.
3. Safety and Sealing
Explosion-Proof Configuration
For flammable or potentially explosive materials, the mixer can be configured with explosion-proof motors and electrical components. The final configuration should comply with the applicable process and safety requirements.
Enclosed Mixing Structure
The enclosed design helps reduce the risk of external contamination and cross-contamination between materials. For applications that require controlled atmospheres, the mixing chamber can also be configured for inert-gas protection according to the process requirements.
4. Model Selection Guidelines
For laboratory development and small-scale trials, models with capacities of approximately 5–100 L are generally more suitable because they provide greater flexibility for formulation development and process verification.
For continuous or large-scale production, models in the 300–2000 L range can be considered according to required batch volume, material characteristics, and production capacity.
For special materials, customers may also require specific internal surface treatments, such as mirror polishing or wear-resistant coatings. We can manufacture customized mechanical components according to customer drawings and specified surface-treatment requirements, helping ensure that the parts match the intended equipment configuration and operating conditions.
Overall, the SYH series 3D motion mixer is suitable for a wide range of powder and granular material mixing applications. Proper model selection should consider material properties, required batch volume, mixing time, safety conditions, and required surface treatment. For non-standard mechanical components used in these mixing systems, Hansheng Automation supports drawing-based custom machining and small-batch production according to specific technical requirements.
