Hansheng Automation (Dongguan) Co., Ltd. is one of the most experienced manufacturers and suppliers of custom metal bevel gear in China. If you're going to wholesale bulk cost-effective custom metal bevel gear made in China, welcome to get pricelist and quotation from our factory. Also, customized service and OEM&ODM service are available.
Metal bevel gears are core components of the rotary tables of many automated packaging equipment, such as filling machines, capping machines, and labeling machines. We not only provide reducer products such as cam dividers and hollow rotary tables, but we can also manufacture the necessary components for your equipment, such as gears, CNC precision machined parts, and castings, and assemble them into your equipment.
Products Description
Hansheng Automation has over 10 years of experience manufacturing custom metal bevel gears for industrial automation, packaging machinery, robotics, and precision transmission systems.
We support a full range of bevel gear tooth profiles - straight teeth, spiral teeth, quasi-hypoid, and Zerol - across module sizes from 0.5 to 5.0 and tip diameters from 3 mm to 300 mm.
Core Advantages and Features
Tooth Profile Flexibility
We manufacture all four major bevel gear tooth profiles to match your application requirements:
- Straight bevel gears
- Spiral bevel gears
- Hypoid bevel gears
- Zerol bevel gears
High-quality materials for high-performance components
Primarily uses S45C high-quality carbon structural steel (customizable with chromium-molybdenum steel, stainless steel, etc.), offering balanced strength and toughness to handle industrial-grade transmission loads. Precision machining ensures gear surface accuracy (Standard precision or High Precision available).
Full Customization - From Drawing or From Spec
Our engineering team supports custom bevel gear design and manufacturing from your drawing, or from a parameter list. Customizable parameters include:
- Module, number of teeth, pressure angle, spiral angle, hand of spiral
- Bore diameter, keyway dimensions and position
- Mounting interfaces (flanged, shaft-mounted, etc.)
- Heat treatment: quenching, carburizing, tempering
- Surface treatment: zinc plating, black oxide coating, anodizing
Technical Parameter
Reference Parameters
| Parameter | Standard Range | Notes |
| Module | 0.5 – 5.0 | Non-standard modules available on request |
| Speed Ratio | 1:1 – 1:5 (or as specified) | Custom ratios supported |
| Bore Diameter | 3 – 110 mm | Non-standard sizes available |
| Tip Diameter | 3 – 300 mm | |
| Tooth Profile | Straight / Spiral / Quasi-Hypoid / Zerol | |
| Hand of Spiral | Left-hand / Right-hand | For spiral bevel gears |
| Precision Grade | ISO / DIN / GB Grade 5 – 11 | Depends on process selected |
| Material | S45C, Cr-Mo steel, Stainless steel, Nylon, POM |
Customized extended services
| Option | Details |
| Keyway | Custom dimensions, quantity, and position (or keyway-free) |
| Heat Treatment | Quenching, carburizing, tempering - for improved hardness and wear resistance |
| Surface Treatment | Zinc plating, black oxide, anodizing - for corrosion protection or aesthetics |
| Tooth Surface Finishing | Gear grinding, honing - for Grade 5 high-precision transmission requirements |
Quality Assurance
Every custom bevel gear order at Hansheng undergoes the following quality control steps before shipment:
- CMM Dimensional Inspection
- Gear Mesh Testing
- Runout Inspection
- Hardness Testing
- Visual and Surface Inspection
All manufacturing conforms to ISO Grade 5, DIN Grade 5, and GB Grade 5 standards. Inspection reports, material certifications, and hardness test records are available upon request.
FAQ
Q: What is the minimum order quantity for custom bevel gears?
A: Our MOQ is 5 pieces. We also support prototype quantities for design validation - contact us to discuss your specific requirement.
Q: Do I need to provide a drawing to order?
A: A 2D or 3D drawing is preferred. If you can provide key parameters - module, number of teeth, bore diameter, tooth profile type, spiral direction, material, and precision grade - our engineers will generate a drawing for your review and approval before production begins.
Q: Can you achieve ISO Grade 5 precision for bevel gears?
A: Yes. For Grade 5 requirements, we apply CNC gear grinding after hobbing or skiving, with final CMM verification at ±0.01 mm. This level of precision is suitable for robotics joints, medical automation, servo-driven packaging lines, and similar high-demand applications.
Q: What is the typical lead time?
A: Custom bevel gear orders ship within 2–4 weeks, depending on geometry complexity, heat treatment, and order quantity. Contact us with your drawing for a specific lead time estimate.
Q: What tooth profiles do you support?
A: We manufacture straight bevel gears, spiral bevel gears (Gleason and non-Gleason), quasi-hypoid bevel gears, and Zerol bevel gears. If your application requires a non-standard profile, please share your drawing and we will advise on feasibility.
Q: Can you provide material certificates and inspection reports?
A: Yes. We provide dimensional inspection reports, material mill certificates, and hardness test records with every order. Third-party SGS inspection is also available on request.
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