Hansheng Automation (Dongguan) Co., Ltd. is one of the most experienced manufacturers and suppliers of gear hobbing services in China. If you're going to wholesale bulk cost-effective gear hobbing services made in China, welcome to get pricelist and quotation from our factory. Also, customized service and OEM&ODM service are available.
Hansheng Automation is a core supplier of precision components for tobacco packaging machines, tobacco processing equipment, and packaging machinery. Our gear hobbing and skiving services provide critical support for these machines' drive systems. ISO/DIN/GB Class 5 accuracy, meeting the precise transmission requirements of tobacco packaging machines' conveying mechanisms and slitting components. We also offer castings, industrial control components, and other components for your equipment.
Product Introduction
Hansheng Automation offers premier Gear Hobbing Services specializing in high-precision, small-to-medium-sized gears. Unlike standard machine shops, we utilize top-tier equipment like the Kashifuji Gear Skiving Machine (KPS30) and Ningjiang CNC Hobbing Machines.
From micro-gears (Module 0.1) for precision instruments to robust transmission components (Module 5.0), we guarantee strict adherence to ISO/DIN/GB Level 5 standards. Our integrated facility also handles gear blank preparation via CNC turning and grinding, ensuring total quality control from raw material to finished tooth profile.
our Core equipment and processing capabilities
Main processing equipment
| Equipment Model | Equipment Type | Core Parameters | Application Scenarios |
|---|---|---|---|
| Kashifuji KPS30 | Precision Gear Skiving Machine | Minimum machining diameter 3mm, maximum machining diameter 100mm, module range 0.1-2.0, tooth profile accuracy up to ISO Class 5 | Micro precision gears (e.g., medical equipment gears, consumer product precision transmission gears) |
| Ningjiang CNC Horizontal Gear Hobbing Machine YK3610Ⅳ | CNC Horizontal Gear Hobbing Machine | Maximum machining diameter 300mm, module range 0.5-5.0, spindle speed 8-1600rpm, supports automatic loading/unloading | Medium & large gears (e.g., automotive gearbox gears, industrial machinery transmission gears, tobacco equipment gears) |
Technical Specifications
Accuracy Grade: ISO/DIN/GB Grade 5 (both skiving and hobbing meet standards)
Module Range: 0.1-5.0
Diameter Range: Ø3mm - Ø300mm(covering micro to medium-to-large gear needs)
Complete Gear Production Solutions
We don't just cut teeth; we manufacture the complete component to aerospace-level tolerances.
High-Precision Blank Preparation: Using Brother CNC Lathes and Taesin Milling Machines, we achieve turning and milling accuracy of ±0.005mm.
Super Finishing: Our precision grinding services can achieve tolerances of ±0.005mm and Super Mirror Finishes (±0.002mm) for gear shafts and bearing journals.
Raw Material Sourcing (Casting): For larger batches or complex shapes, our in-house casting facility (Sand, Lost Foam, Gravity) provides high-quality gear blanks with specified tolerances of ±0.03mm.
video of our Gear Hobbing
The materials we use for gear manufacturing
As a gear manufacturer with rich experience in customized designs, the following are the materials we can handle for gear manufacturing.
Alloy Steel
Because of its great strength and decent wear resistance, alloy steel is among the most often used materials in gear production. Different alloying elements like chromium, molybdenum, and nickel help alloy steel to increase machinability, corrosion resistance, and toughness.
Carbon Steel
Because of its inexpensive cost, simplicity of machining, and strong mechanical qualities, carbon steel is quite common. variable strength and hardness needs for gears call for variable carbon content in their steels.
Stainless Steel
Excellent wear resistance and suitability for gears operating in demanding surroundings define stainless steel. Applications needing great cleanliness and wear resistance will find it perfect because of its strength and longevity.
Aluminum Alloy
Aluminium alloy is simple to produce and low weight. While not as robust as steel, it is rather helpful in uses requiring medium to low strength or weight reduction. Good heat conductivity and corrosion resistance are additional characteristics of aluminium alloy.
Copper
Good wear resistance and self-lubricating qualities abound from copper alloys including bronze. They are appropriate for low-friction and low-noise uses even if they are not as robust as steel. Particularly bronze is more wear-resistant and fit for heavier load uses.
Engineering Plastics
Lightweight, low-friction, self-lubricating, corrosion-resistant engineering polymers abound. Though their strength and hardness are less than those of metals, they are perfect for uses needing minimal noise, weight reduction, and electrical insulation.
Powder Metallurgy Materials
Excellent dimensional precision and surface quality made possible by powder metallurgy allow gears with intricate forms to be produced. Large precision gears are produced from this material somewhat often.
Material Selection Factors
Application Environment
The gear materials used in different working environments are different. For example, carbon steel is suitable for use in high-temperature environments, while engineering plastics and stainless steel are suitable for use in corrosive environments.
Load Requirements
The materials used for different load requirements are also different. Hard steel materials are required for gears in automotive transmissions, while plastic materials can be used for gears in consumer goods such as watches.
Manufacturing Costs
The processability and cost of materials are also factors that affect the selection of materials in gear manufacturing.
Service Life Requirements
The expected lifespan and maintenance frequency of gears determine the requirements for material selection.
The industries we serve
Automotive Industry
Transmission system components like gearboxes and differentials in the automobile sector are manufactured using the gear hobbing technique with great frequency. These gears' components need very great strength and accuracy. The gear hobbing method is always improved to satisfy better quality manufacturing needs as the demand for gear performance rises in the automotive sector.
Aerospace Industry
The gear hobbing procedure is rather important in the aircraft industry, where safety and equipment performance are of great relevance. For instance, the gear hobbing technique is used to make gears in important parts like landing gears and aviation engines thereby guaranteeing their dependability and accuracy.
Industrial Machinery
The gears of compressors and turbines in the industrial machinery industry must withstand high-speed and heavy-duty working environments. Gears produced through gear hobbing technology have strict gear accuracy and durability, and can be well applied in the industrial machinery industry.
Consumer Goods Manufacturing
The gears used in consumer goods such as watches, cameras, and power tools are also produced using gear hobbing technology. The gears produced in this way have high precision and durability, ensuring the accuracy of consumer goods during use.
FAQ
Q: Do you provide services in emergency machining?
A: Depending on the task complexity and present production schedule, we provide emergency machining services.
Q: Are there any discounts for returning long-term clients?
A: For long-term clients, we provide many degrees of discounts. For more information, kindly call our sales staff.
Q: Do you surface treat after gear machining?
A: Of course, among our many surface treatment choices are nickel plating, galvanising, and heat treatment. You may organise them whatever you see most suitable.
Q: Which sectors use your gear hobbing services?
A: The automotive, aerospace, robotics, industrial equipment, and energy industries all make extensive use of our gear hobbing services.
Q: What kinds of gears can you manufacture?
A: We can manufacture spur gears, helical gears, worm gears, and spiral gears among other kinds of gears.
Q: What informations are custom gear require?
A: You will have to provide thorough specifications including teeth, module, pressure angle, material, and any particular needs.
Q: Which gear sizes and modules are processing-enable?
A: We can handle gears with diameters ranging from 3 mm to 300 mm with modules ranging from 0.2 to 3.So they can appropriate for many application needs.
Q: Comparatively to other gear processing techniques, what benefits does gear hobbing offer?
A: The benefits of gear hobbing are fast processing speed, great efficiency, and fit for large-scale manufacturing. It can generate gears with great accuracy and surface quality in less time than other techniques.
Q: Can you manufacture micro gears for medical or robotics?
A: Yes, our capability starts from Module 0.1 and a diameter of just 3mm, making us an ideal partner for precision micro-gear applications.
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