Hansheng Automation (Dongguan) Co., Ltd. is one of the most experienced manufacturers and suppliers of gear shaft in China. If you're going to wholesale bulk cost-effective gear shaft made in China, welcome to get pricelist and quotation from our factory. Also, customized service and OEM&ODM service are available.
The design, material, and machining accuracy of gear shafts directly determine the operational stability, speed, accuracy, and service life of a packaging machine. They are the most fundamental, core, and indispensable component in packaging machinery. Hansheng Automation, a packaging machinery supplier specializing in the production of gear shafts, manufactures gears in accordance with ISO/DIN/GB 5, with modules from 0.1 to 5.0 and tooth tip diameters from 3 mm to 300 mm. Our primary gear processing equipment is the Kashifuji Gear Skiving Machine KPS30. If you have other needs, please contact us to learn more about our capabilities in precision CNC machining, precision castings, and industrial control spare parts to see if we can meet your needs.
Product Features
Highly customized: strictly follow your technical parameters and specifications.
Efficient transmission: gear shafts have high transmission efficiency and can effectively transmit power.
High reliability: we have a very mature program for gear design and manufacturing process, gear shafts have high reliability and durability.
High precision requirements: The precision of all gears strictly follows the certification requirements of ISO 5 , DIN 5 and GB 5 , and the gears made by Hansheng Automation have a tooth shape error of ≤0.002mm, tooth direction error of ≤0.0015mm, and the noise value in the process of meshing transmission is ≤12dB. 12dB, transmission efficiency of 99.2% or more.
High flexibility: Through different combinations of gears, a variety of different transmission ratios and power outputs can be realized, thus meeting the needs of different scenarios.
Specification parameters
This product is a non-standard customized part, we will design and produce it strictly according to the technical parameters and specifications provided by you.
1.Accurate matching: All processing steps are based on your confirmed parameters to ensure that the product has zero error with your needs.
2.Flexible Adaptation: Whether it is size, material or functional design, we can customize according to your scenario to meet your personalized needs.
3.Quality Assurance: From the drawing review to the delivery of the finished product, the whole process of quality control strictly to ensure that each product meets your standards.
Please provide your specific parameters (such as size, material, load requirements, etc.), we will generate an exclusive program for you!
Below is the raw material selection for gear shafts, you can choose according to your needs.
| Serial number | Material | Characteristics and application logic |
|---|---|---|
| 1 | 17CrNiMo6 | Containing Cr, Ni, Mo, good hardenability, high surface hardness after carburizing (wear-resistant), strong core toughness (impact-resistant), suitable for heavy-duty gear shafts. |
| 2 | 18CrNiMo7-6 | Similar to 17CrNiMo6, with better alloy element ratio and higher fatigue strength, commonly used in high-end transmission systems (such as precision gearboxes). |
| 3 | 20CrNi2Mo | Chromium-nickel-molybdenum alloy steel, heat-treated comprehensive mechanical properties, taking into account the strength and toughness, suitable for medium-speed, medium-duty gear shafts. |
| 4 | 42CrMo | Classical tempered steel, high tensile strength and fatigue resistance can be obtained through the tempering treatment, the cost is relatively controllable, suitable for general-purpose gear shafts. |
| 5 | 47CrNiMo6 | Higher content of alloying elements, strength and hardenability better than 42CrMo, suitable for high torque, high load heavy gear shafts (such as mining machinery). |
| 6 | 20CrMnMo | Containing Cr, Mn, Mo, good carburization performance, high surface hardness and small deformation, commonly used in automobiles, machine tools and other fields of precision gear shafts. |
Selected Cases
Corresponding specifications
| Material | 18CrNiMo7-6 |
| Actual transmission ratio | 4,900 |
| Number of teeth | 20 |
| Total length | 1030,500mm |
| width | 90,00mm |
| Total weight | 19,300Kg |
Main application areas
1.Mechanical transmission system: Gear shafts are widely used in various mechanical transmission systems, such as the transmission systems of automobiles, airplanes, ships and other means of transportation, as well as production equipment in factories.
2.Through the combination of gears of various sizes and numbers of teeth, slowdown or speed increase can be produced, which may be used to adapt to the needs of various working environment.
3.Gear shafts may efficiently transmit torque, therefore enabling the transfer of power across several parts and maintain the system's stability.
4.Applications requiring high precision motion control, including CNC machine machines and printing equipment, also depend on gear shafts of great importance.
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