Hansheng Automation (Dongguan) Co., Ltd. is one of the most experienced manufacturers and suppliers of gear cutting services in China. If you're going to wholesale bulk cost-effective gear cutting services made in China, welcome to get pricelist and quotation from our factory. Also, customized service and OEM&ODM service are available.
With over 10 years of experience in gear manufacturing, Hansheng Automation specialize in gear cutting services, delivering precision up to ISO/GB class 5–11. Our global clientele spans Italy, Canada, Russia, Indonesia, India, and beyond.
Gear Types We Manufacture
Backed by advanced machining centers like Kashifuji and Ningjiang, Hansheng Automation delivers custom gears tailored to your exact specifications. From rapid prototyping to high-volume production, we support a comprehensive range of gear types:
Our Gear Cutting Capabilities
At Hansheng Automation, we offer comprehensive gear cutting services. Below is a comparison of our core machining processes to help you understand our gear manufacturing capabilities.
|
Gear Cutting Process |
Applicable Gear Types |
Precision Grade (ISO / AGMA) |
Best For / Ideal Applications |
|
Gear Skiving(Our Core Specialty) |
Internal & External Gears |
ISO 5-7(AGMA 10-12) |
Complex internal gears, high-precision applications |
|
Gear Hobbing |
External Gears |
ISO 6-7(AGMA 10-11) |
High-volume spur & helical gear production |
|
Gear Shaping |
Internal & External Gears |
ISO 7-9(AGMA 8-10) |
Versatile machining for varied gear forms |
|
Gear Broaching |
Internal Gears & Splines |
ISO 8-11(AGMA 6-8) |
Small internal gears in mass production |
Not sure which process fits your application? Our engineers will recommend the best solution based on your drawing and requirements.
Our Equipment
We are equipped with advanced gear machining equipment, universal CNC machining equipment, and gear testing centers. We have a complete Gear Cutting service, from raw materials to gear cutting, and then to inspection. Ensure that every batch of products delivered strictly meets the customer's requirements.
Kashifuji KPS30
A high-performance gear skiving machine capable of machining complex internal and external gears with exceptional accuracy.
Best for complex profiles and blind-hole gears where traditional shaping falls short and producing gears to GB Grade 5–7 tolerances with high efficiency.
Ningjiang YK3610Ⅳ
Highly rigid and stable, optimized for high-efficiency hobbing of medium to large module external gears, splines, and gear shafts.
Quality Inspection Equipment
CMM (Coordinate Measuring Machine)
Gear Inspection Machine (Kashifuji)
Gear Tooth Profile Analyzer
Hardness Tester
Industries Served
As a trusted gear manufacturer, we provide a wide range of precision gears for global precision transmissions, serving industries including industrial machinery, tobacco packaging machinery, automotive, robotics, and beyond.
Industrial Machinery
Transmission gears for automation equipment, conveyor systems, processing lines, and general industrial machinery. We support both OEM and aftermarket requirements.
01
Tobacco & Packaging Machinery
Custom transmission gears for high-speed tobacco processing and packaging equipment. A client in the Dubai tobacco machinery industry selected us to supply a range of precision spare parts, including custom-made gears. Their feedback after receiving the gears was excellent, confirming that they fit perfectly and performed flawlessly.
02
Automotive & New Energy Vehicles
Drivetrain and powertrain gear components for passenger vehicles, commercial trucks, and new energy vehicle platforms. We have also provided precision gear cutting services for industry leaders such as Tata Motors in India.
03
Robotics & Automation
High-precision gears for robotic joints, servo drive systems, collaborative robot arms, and automated assembly equipment.
04
How We Work Together
Share Your Requirements
Please send us your drawings in DXF, PDF, or STEP format and inform us of the key parameters, such as tooth profile, module, accuracy grade, material, and quantity. Not sure about some details? Our team is happy to assist.
Engineering Review & Quote
Our engineers will review your design and provide a quotation within 24-48 hours. If necessary, we will provide you with process optimization suggestions.
Sample / Prototype Confirmation
For new parts or customers, we will manufacture samples before the final mass production. You can conduct inspections and dimensional checks before we arrange the final production plan.
Production
Once the sample is approved, we schedule full-scale production using the most appropriate gear cutting process - Skiving, Hobbing, Shaping, or Broaching - based on your specifications and volume requirements.
Quality Inspection
Each batch of products will undergo systematic dimensional inspection by engineers, and if necessary, we can provide the required inspection reports.
Delivery
Before shipment, we will package the product to minimize any damage caused during transportation. It can be shipped to various parts of the world by sea, air or express delivery, and you can also choose the most suitable transportation method according to your schedule and budget.
Why choose Hansheng Automation?
10+ Years of Experience
Over a decade of custom precision gear manufacturing for clients across North America, Europe, Southeast Asia, and beyond.Has rich customer cases.
01
Full In-House Capability
Gear Skiving, Hobbing, Shaping, and Broaching all under one roof.
02
Wide Precision Range
From ISO Grade 5 to Grade 11, we cover the full spectrum from high-precision servo gears to standard industrial transmission components.
03
Material Flexibility
We work with a broad range of materials including 45 steel, 20CrMnTi, stainless steel, aluminum alloys, and more. (Please specify your material requirements when submitting drawings.)
04
Prototype to Mass Production
Whether you need 5 samples or 50,000 production pieces, we have the capacity and process control to deliver.
05
FAQ
Q: What module range and gear sizes can you manufacture?
A: We manufacture gears with a module range of M0.1 to M5.0, and an outer diameter (tip diameter) from 3 mm to 300 mm. If your requirement falls outside this range, please contact us - we are happy to assess feasibility on a case-by-case basis.
Q: What materials can you work with?
A: We work with a wide range of engineering materials, including carbon steels (e.g. 45 steel), alloy steels (e.g. 20CrMnTi), stainless steel, aluminum alloys, copper alloys, and more. If a material is commonly used in precision gear manufacturing, we can work with it. Please specify your material requirements when submitting your drawing or inquiry.
Q: What is your minimum order quantity (MOQ)?
A: Our standard MOQ is 5 pieces, though this may vary depending on the complexity of the part and the machining process involved. For prototype or first-article orders, smaller quantities are considered. Please share your requirements and we will confirm the MOQ for your specific project.
Q: What are your lead times for samples and production orders?
A: Sample and prototype lead time is typically 1 to 2 weeks, depending on part complexity. For production orders, lead time is generally 3 to 4 weeks from sample approval, subject to our production schedule at the time of order placement. We recommend confirming lead times with our team when placing your order.
Q: I don't have a drawing yet. Can we still work together?
A: Yes. If you have a physical sample, we can perform reverse engineering to produce the necessary drawings and proceed with quoting. Alternatively, if you can provide key specifications - such as module, number of teeth, accuracy grade, material, and application details - our engineering team can work with you from there. Contact us to discuss your situation.
Q: Can you provide inspection reports with my order?
A: Yes. Every production batch is inspected against ISO accuracy standards using our in-house CMM, gear inspection machine, and hardness tester. Dimensional inspection reports - including tooth profile, pitch, and runout measurements - are available upon request and can be supplied with each shipment.
Q: What payment terms do you accept?
A: We primarily accept payment via T/T (bank wire transfer). Other payment arrangements may be discussed depending on order value and the nature of the collaboration. Please contact us to confirm payment terms for your specific order.
Q: Do you ship internationally? What shipping methods are available?
A: Yes, we ship worldwide. We support sea freight, air freight, and express courier services (such as DHL, FedEx, and UPS), depending on your timeline and budget. We serve customers across North America, Europe, Southeast Asia, and other regions globally.
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