Name: Custom Gear Manufacturing
Brand: Hansheng
SKU: 250169647

Hansheng Automation is an excellent supplier of precision parts. In order to meet higher processing accuracy, our factory has purchased a number of top processing equipment in the industry. For example, Kashifuji Gear Skiving Machine KPS30, vertical machining center, Brother CNC Lathe Machine TC-S2A, etc. We can process gears with a module of 0.1-5 and a diameter of 3mm-300mm (such as spur gears, helical gears, spiral bevel gears, worm gears, etc.). If you are currently looking for a qualified gear manufacturer, you can contact us to get the information you want.

We are able to provide professional custom gear manufacturing services, our customization options include Material Selection, Crafting Process, Surface Treatment, Related Parameters, Gear Type, etc.

Product Name	Gear Components
Sheet Format	Autocad,PDF,Solidworks,.Stp,.Step,Etc.
Material Selection	Metal	Aluminium	AL 6061/ AL 6063/ AL 5083/ AL 6082/ AL 7075/ AL 2017/ AL 2014/ AL 1060/ AL 1050
		Copper, Brass	Lead Brass/Lead-Free Brass/Copper/Tin Bronze/Aluminum Bronze/Alloy Bronze/Tungsten Copper
		Stainless Steel, Steel	Stainless Steel 304/ Stainless Steel 316/ Stainless Steel 301/ Stainless Steel 303/ Stainless Steel 420/ Stainless Steel 430/ Stainless Steel 440 And 440C
		Titanium	TA2,TC4
	Plastics	PC/ PE/ PET/ ABS Parts/ PVDF/ PA/ Nylon Parts/ PEEK Parts/ POM/ Polyoxymethylene/ Delrin Parts/ Pmma/ Teflon/ PP/ PEI/ Etc.
	Other Materials	Composites
Crafting Process	CNC Turning, CNC Milling, CNC Machining, Grinding, EDM Wire Cutting, Etc.
Surface Treatment	Anodizing, Wire Drawing, Galvanizing, Laser Engraving, Screen Printing, Polishing, Powder Coating, Etc
Product Tolerances	+/-0.005mm
Services	Provide Production Design	Production And Technical Services	Mold Development And Processing, Etc
Quality Assurance	Gear Skiving: Iso 5-7 Grade Gear Hobbing: Iso 6-7 Grade Gear Shaping: Iso 7-9 Grade Gear Broaching: Iso 8-11 Grade
Delivery Time	It Takes 1-2 Weeks For Samples And 3-4 Weeks For Mass Production
Related Parameters	Modulus：M0.2- M3
Contains Domains	Automobile Gears, Reducer Gears, Non-Standard Gears
Gear Type	Straight Teeth, Helical Teeth, Bevel Teeth, Spiral Bevel Teeth

custom gear products

process of custom gear development

For gear parts, we have a lot of experience in processing, we process according to the actual needs of customers samples and drawing standards, because these components are generally non-standard custom parts, so we need to spend a certain period of time every time we execute customer orders.

custom gears

There are many types of gear machining equipment provided in the industry, and we have mainly introduced several more advanced production equipment to ensure the high quality, stability and output of our own products. A brief introduction to two of our gear processing equipment. One is Kashifuji gear skiving machine KPS30, and the other is Ningjiang CNC horizontal gear hobbing machine YK3610IV.

Pictures of the device	Device information
	The name of the device	KPS30 gear Skiving machine
	Machining diameter	3-300mm
	Maximum processing modulus	4
	The angle of inclination of the tool axis	±30°
	Maximum speed of the tool spindle	2,500 rpm
	Maximum table speed	1,500 rpm

Pictures of the device	Device information
	The name of the device	CNC horizontal gear hobbing machine YK3610IV
	Machining diameter	3-300mm
	Numerical control system	NJ-i50H CNC system, seven-axis control, four-axis linkage
	Spindle drive	Hob spindle: spindle servo motor direct drive; Workpiece spindle: Built-in torque motor direct drive
	Processing capacity	It can process cylindrical gears, worm gears, sprockets, toothed timing pulleys, flexible pulleys and splines, etc

Our company has passed the ISO9001 quality management system certification. We are your reliable custom gear manufacturing factory. We have cooperated with many car companies, such as BYD, Volkswagen, etc., and the automotive gear parts we have made for them have been recognized by them.

We also have independent research and development and production of precision reducer brands, products include, harmonic reducer, planetary reducer, hollow rotating platform, and other products.

Factory

Our own production factory guarantees the regular completion of the products.

Team

Our crew technically is very experienced.

Manage

Strict quality control and standardized manufacturing guarantee the product quality.

Experience

We have great knowledge to provide our clients the finest goods and services.

OEM&ODM

We can supply our clients tailored services and additional solutions.

Q: Which are the key features of the gear components your firm makes?

A: Our speciality is manufacturing various types of gears for the vehicle transmission system, including differential gears, gear accessories for transmission gears, steering gears, planetary, harmonic, hollow platforms and other industrial items. Simultaneously, we provide gear manufacturing services including broaching and gear shaping, thus offering you a range of gear production.

Q: How do custom gears be manufactured? What are the processes involved?

A: Usually, the production process consists of material selection, forging or casting, machining (e.g., turning, milling, grinding), heat treatment, gear cutting (e.g., hobbing, shaping), finishing, and last inspection. Besides this, we also provide gears surface treatment and coating services.

Q: Usually, what is the wait time for ordering gears from you?

A: The degree of the order's complexity, the manufacturing schedule, and our suppliers' availability determine the delivery time. Our shipping window is around five to seven days if the item you want is a regular one or one we already carry. Should your goods be tailored, our delivery window spans two to three weeks.

Q: Regarding the calibre of your goods, what more?

A: We will utilize quality inspection tools to check 100% of the items before we ship; the faulty rate is less than 0.8%. Having high-quality goods, great service awareness, and contemporary corporate management, we have been standing in the automobile gear sector.

Q: Do you provide after-sale support?

A: We provide technical assistance, product repair and replacement, as part of after-sales services. Should you have any queries, our customer care is available 24-hour online.

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Custom Gear Manufacturing

Products Description

Product Development Process

the process of gear manufacturing

What machines are used to make gears?

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