First, the design drawings of precision gear plate components must be closely examined; the blank material often has to be eliminated more than 60% of the surplus. The great quantity of removal means that, in the absence of an efficient residual stress release mechanism, the components may distort either during or after processing, therefore failing to satisfy the design criteria.
We split the process flow into four stages: roughing, ageing, finishing, and gear processing, thereby lessening the influence of component deformation on processing accuracy. Removing the considerable surplus on every surface of the component is the primary responsibility of the roughing step. The residual tension left by the roughing is eliminated in the ageing step so that the pieces do not distort. The finishing of the positioning surface, which forms the basis for later exact gear processing, takes front stage in the finishing step. At last, gear processing comes after completion.
Every procedure in the whole must take stress release and processing deformation control into account to guarantee processing correctness. Appropriate process layout helps to guarantee the great stability and accuracy of components. Please contact us , if you have suitable gear processing requirements; we will then provide expert solutions and services.