Hansheng Automation (Dongguan) Co., Ltd. is one of the most experienced manufacturers and suppliers of gear machining in China. If you're going to wholesale bulk cost-effective gear machining made in China, welcome to get pricelist and quotation from our factory. Also, customized service and OEM&ODM service are available.
Products Features
High-precision manufacturing
We utilize advanced CNC machines like the Kashifuji KPS30 to ensure every gear machining meets strict tolerance requirements and high-precision standards.
Comprehensive gear categories
Hansheng Automation produces a wide variety of custom gears machining, including spur, helical, bevel gears, gear racks, and gear shafts, to meet diverse industrial needs.
Advanced processing technology
Our team provides integrated manufacturing solutions using professional processes such as Gear Skiving, Hobbing, Shaping, and Broaching.
Efficient production cycles
We optimize our production scheduling and inventory management to provide fast delivery and support your project timelines effectively.
Product Development Process
Processing Technology
Manufacturing Processes
CNC Turning & Milling
We use precision CNC Turning and Milling to create the basic shapes and dimensions of your gears with high efficiency.
CNC Machining
Our factory operates advanced CNC Machining centers to handle complex gear structures and ensure consistency across large batches.
Precision Grinding
We apply Grinding processes to achieve superior tooth surface finish and meet strict tolerance requirements.
EDM & Wire Cutting
We utilize EDM (Electrical Discharge Machining) and Wire Cutting to produce intricate gear profiles and high-hardness components.
Surface Treatments
Anodizing & Zinc Plating
We provide Anodizing and Zinc Plating to improve the corrosion resistance and surface hardness of the gears.
Brushing & Polishing
Our team performs Brushing and Polishing to deliver a smooth, high-quality aesthetic finish to the metal surfaces.
Laser Engraving & Silk-Screen Printing
We offer Laser Engraving and Silk-Screen Printing for clear part numbering, branding, or functional marking on your components.
Powder Coating
We apply Powder Coating to provide a durable, protective layer that resists wear and environmental damage.
Gear Types & Applications
Spur Gears:
Applications: Ideal for speed reducers, conveyor systems, and industrial machinery where reliable performance is required.
Helical Gears:
Applications: Commonly used in automotive transmissions, high-speed power tools, and heavy-duty gearboxes to reduce noise and vibration.
Bevel Gears:
Applications: Essential for differential drives, hand drills, and right-angle drive mechanisms in automated production lines.
Spiral Bevel Gears:
Applications: Preferred for aerospace components, mining equipment, and precision robotic joints that operate under extreme loads and speeds.
FAQ
Q: What gear types and precision levels can you achieve?
A: We produce spur, helical, bevel, and spiral bevel gears with precision reaching GB Grade 5-7. Our gear machining facility achieves these tight tolerances by utilizing advanced CNC equipment like the Kashifuji KPS30. This ensures high-performance transmission and reduced noise for demanding industrial applications. We also provide customized solutions for gear racks and shafts based on your specific technical drawings.
Q: Which gear machining process is best for internal gears?
A: Gear skiving and gear shaping are the most efficient processes for internal gear production. While shaping offers flexibility for gears with cluster constraints, our gear machining center prefers skiving for high-volume internal ring gears due to its superior speed and accuracy (GB Grade 5-7). For smaller internal components or keyways in mass production, we also utilize high-precision gear broaching to maintain cost-effectiveness.
Q: Do you provide surface treatments for machined gears?
A: Yes, we offer a comprehensive range of surface treatments to enhance gear durability and performance. After the core gear machining stage, components can undergo anodizing, zinc plating, or powder coating for corrosion resistance. For high-load applications, we also provide precision grinding and polishing to improve tooth surface finish, ensuring a longer service life and smoother operation in your automated machinery.
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