The ZS-YJ210 automatic tube insertion and heat-shrink machine (wire tube insertion machine / automatic heat-shrink tube sleeving machine) is automated equipment designed for heat-shrink tube processing on wires. It integrates tube cutting, tube insertion, and heat shrinking, and is suitable for wire products that require heat-shrink sleeving.
Core Functions
Automated cutting and heat shrinking: The machine automatically completes heat-shrink tube cutting. The operator only needs to insert the product end to be sleeved into the guide hole and press the foot switch to trigger the heat-shrink operation, reducing manual steps.
Adjustable parameters:
Tube specifications: Supports heat-shrink tubes of different lengths and diameters. Replacement accessories allow adaptation to various requirements.
Heat-shrink parameters: Heat-shrink temperature and time are adjustable to ensure proper shrinking results for tubes of different materials.
Application Scope
It covers most wire products that require heat-shrink tube baking, including but not limited to:
Electronic wire harnesses
Power cords
Communication cables
Automotive wiring harnesses
Equipment Features
High efficiency and energy saving: The automated process significantly improves production efficiency while consuming less energy than traditional processes, reducing long-term operating costs.
Stable quality: Machine cutting provides high tube cutting accuracy, and heat-shrink uniformity is better than manual operation, resulting in a lower product defect rate.
Labor cost optimization: One machine can replace multiple operators, especially suitable for large-batch production.
Loss control: Precise cutting reduces tube waste and improves material utilization.
For equipment builders and maintenance teams, Hansheng Automation can machine custom replacement and fixture parts from customer drawings, such as cutting blade holders, guide bushings, heating module brackets, and tube magazine components, in single pieces or small batches. We can select materials and surface treatment based on wear, temperature, and tube contact requirements.
Operating Environment Requirements
Location: Indoor use. Avoid humid, dusty, or corrosive gas environments.
Power supply: AC220V 50Hz. Stable power is required to prevent voltage fluctuations from affecting equipment operation.
Air source: Compressed air pressure 0.5–0.6 MPa. The air must be dry and oil-free; otherwise, pneumatic components may fail or tubes may be contaminated.
Key Performance Parameters (Detailed Understanding Required)
Cutting accuracy: ±0.1 mm (subject to actual equipment measurement).
Heat-shrink speed: Single cycle time about 5–10 seconds (adjusted according to tube specifications).
Compatible tube materials: Common heat-shrink materials such as PVC, PE, and silicone.
Equipment dimensions and weight: Refer to specific model parameters (not provided).
Example Operating Procedure
Parameter setting: Adjust cutting length, heat-shrink temperature, and time according to tube specifications.
Tube loading: Load the heat-shrink tube into the equipment magazine.
Tube insertion: Insert the wire end into the guide hole to the positioning point.
Start: Press the foot switch. The machine automatically completes cutting, tube insertion, and heat shrinking.
Finished product removal: Remove the wire after heat shrinking and proceed to the next cycle.
Maintenance and Precautions
Daily cleaning: Regularly clean the magazine, guide holes, and heat-shrink chamber to prevent tube debris accumulation.
Air source maintenance: Install an oil-water separator to ensure compressed air quality.
Parts replacement: Regularly replace wear parts such as cutting blades and heating modules according to wear conditions.
Through automation and parameterized design, this equipment balances processing efficiency and product quality. It is especially suitable for wire processing companies with high requirements for cost, precision, and capacity. Contact the supplier for detailed technical documentation on specific performance parameters.
