Integrated high-speed packaging and cartoning solutions are in highest demand in pharmaceuticals, food and beverage, personal care, and electronics manufacturing. The main drivers are higher capacity and standardized production.
Pharmaceutical industry
Core need: aseptic packaging and blister-to-carton linking, with speeds above 300 cartons per minute.
Typical case: automatic cartoning of vials plus leaflet insertion, with an error rate below 0.01%.
Food and beverage
Core parameter: cartoning speed for biscuits and instant noodles needs to reach 200 to 400 cartons per minute. This is measured data from a Dali Food production line in 2023.
Special requirement: compatibility with irregular packaging, such as multi-size switching for mooncake gift boxes.
Personal care
Technical difficulty: automatic tail folding and cartoning for tubes such as toothpaste and facial cleanser must be completed in sync.
Industry standard: leading companies such as P&G require mean time between failures (MTBF) above 500 hours.
Electronics manufacturing
Typical application: shockproof packaging for phone chargers plus automatic color box sealing.
Latest trend: Huawei and Xiaomi supply chains have widely adopted vision-guided cartoning systems, with positioning accuracy of ±0.5 mm.
If cartoning machine pushers, guide rails, fixtures, star wheels, or similar parts need machining to drawing, we can handle single pieces or small batches from customer drawings. Hansheng Automation supports materials such as stainless steel and aluminum alloy, with tolerances and surface treatment controlled by the drawing. We focus on precision machined parts, not complete machines.
Other high-potential areas
Medical devices: dual-channel packaging for orthopedic instruments using sterilization bags and blister trays.
Auto parts: multi-size mixed production lines for small parts such as spark plugs.
Beyond these industries, our drawing-based custom machining also covers yacht precision parts, RC car precision parts, tobacco packaging machinery parts, filling machinery parts, and non-standard parts for printing equipment, food processing lines, and medical devices. We machine single pieces and small batches to drawing for equipment builders and production lines. We focus on precision machined parts, not complete machines.
