The efficiency improvement of the die-casting machine production line after automation transformation is usually 30%~70%, which is determined by the pre transformation production line status, automation configuration level, and production conditions. 1, The impact of pre renovation production line foundation (1) Manual production line (without any automation)
Only feeding automation: efficiency improvement of 40%~50%
Whole line linkage automation (including cutting and surplus material processing): Efficiency improvement of 55%~70% (II) Semi automatic production line
Supplementary mold replacement/spraying automation: efficiency improvement of 30%~45% II. Differences in automation configuration levels
Basic automation (only replacing manual loading and unloading): increased by 30% to 40%
Full chain automation (including parameter automatic control, online defect detection, and post sequence connection): Improve by 50%~70%. Thirdly, compress the boundary of production conditions
Multiple varieties and small batches (with mold replacement accounting for over 20%): an increase of 20% to 40%
Large process fluctuations (frequent adjustment of materials/temperature): increase amplitude compression of 10%~15%
Only covering the die-casting process (with manual labor in the later stages): an increase of 35% to 50%
