Transformer winding machines are classified according to coil type, machine structure, and control system. The main types include CNC winding machines, automatic winding machines, foil winding machines, vertical winding machines, and three-dimensional wound core winding machines. Each type has different control configurations, winding methods, and processing capabilities.
CNC winding machines
CNC winding machines cover a broad range of applications, with models available for both small and medium-sized coils and large-scale winding operations. These machines generally use microcontroller-based control circuits. Their main characteristics include relatively low equipment costs, stable operation, and easy maintenance. They are suitable for winding operations with different production requirements.
Automatic winding machines
Automatic winding machines use CNC controllers. Higher-end models are equipped with PLCs and precision servo systems. These configurations provide higher winding speeds and greater processing capacity. They also help maintain consistent coil alignment during winding, making them suitable for applications that require higher production efficiency and consistent coil formation.
Foil winding machines
Foil winding machines are designed primarily for winding foil coils. Their mechanical structures and control systems are relatively complex. During operation, foil tension must be controlled, while the foil alignment system keeps the material in the correct position. Tension control and foil alignment are important factors affecting winding quality.
Vertical winding machines
Vertical winding machines are mainly used for winding medium- and high-voltage coils in large transformers, as well as low-voltage helical coils. Their vertical structure gives them different operating principles and processing capabilities from parallel winding machines. They are primarily used for winding these types of large transformer coils.
Three-dimensional wound core winding machines
Three-dimensional wound core winding machines have a high degree of automation. After the operator enters the required parameters, the machine displays the number of winding turns. This reduces manual calculations and operator workload. The equipment is relatively easy to operate and provides reliable operation and high winding efficiency.
Custom machining for transformer winding machine components
Different types of transformer winding machines have different structural designs and component requirements. For equipment manufacturers that need non-standard parts, we provide precision machining based on customer drawings and technical specifications. Our services cover individual components and small production batches for equipment assembly and replacement requirements.
Hansheng Automation also provides custom precision machining for components used in other industries. These include yacht components, remote-control racing car parts, tobacco packaging machinery components, and filling machinery parts. We manufacture parts according to customer drawings and the dimensional and technical requirements of each project.
