The fully automatic high-speed bottle unscrambler is a mechatronic machine for automatic handling of plastic bottles in pharmaceutical, chemical, light industry, and food production. It handles multiple bottle sizes and shapes without changing dies.
Main features
Efficient handling
Production speed reaches 250 bottles per minute. An automatic bottle reversing mechanism and bottle collecting device reduce manual intervention.
Wide applicability
It handles plastic round bottles, square bottles, and other plastic bottles of various sizes and shapes without die changes. Conventional unscramblers require changing the unscrambling disc die for each bottle size. This machine does not have that limitation. It works with bottling lines in pharmaceutical, chemical, light industry, and food production.
Reliability and safety
It is equipped with discharge quantity control detection and overload protection. The frame and hopper are stainless steel, meeting GMP requirements, corrosion-resistant, and sealed against external dust. A transparent protective cover keeps operators away from moving parts.
Low noise and space saving
The rigid, precision-built body has built-in storage space and an unscrambling turntable, reducing floor space. It runs quietly.
Operation and maintenance
PLC control with variable-frequency speed adjustment allows speed changes to match production needs. Maintenance is simple and daily upkeep convenient. Casters at the four bottom corners make the machine easy to move and reposition.
Core advantages
No compressed air needed for bottle blowing. Bottle handling relies on mechanical structure, reducing energy consumption and running cost.
Modular design. Storage space and unscrambling turntable are built in, giving a compact structure that fits different line layouts.
High compatibility. One machine handles multiple bottle types, reducing equipment investment. For unscrambling turntables, bottle reversing mechanisms, and bottle collecting devices, we can machine to customer drawings, for single pieces or small batches.
Applications
Pharmaceutical: automatic handling of plastic round and square bottles, keeping the packaging step efficient and hygienic.
Chemical: automated production lines for chemical reagents, lubricants, and similar plastic bottles.
Light industry and food: handling plastic bottles for daily chemicals and condiments, raising the automation level of the packaging step.
Technical parameters
Production speed: 250 bottles per minute (varies slightly with bottle type and size).
Material: stainless steel frame and hopper, transparent protective cover.
Control: PLC control, variable-frequency speed adjustment.
Safety devices: discharge quantity detection, overload protection, dust protection.
Mobility: casters at the bottom.
Beyond unscrambler parts, our precision component machining capability also covers non-standard parts for filling machinery, pharmaceutical packaging equipment, and daily chemical packaging lines, as well as precision structural parts for yachts and RC race cars. Hansheng Automation machines single pieces or small batches to customer drawings, with material, tolerance, and surface finish specified by the drawing.
