The following is a brief overview of the comparison between precision forged gears and shaper gears for your convenience.
Comparison of precision forged gears and shaper gears:
1. The processing principle of gear shaping, gear precision, which is cutting, is the fan method (development method). The processing technology is extensively utilized and is both mature and stable.
2. The efficacy of gear shaping is relatively higher when processing gears with a small modulus, multiple teeth, and a narrow tooth width.
3. Despite the term "precision forging," the accuracy of the gear is subpar. It is a gear that undergoes profiling processing rather than material removal (non-cutting). It is imperative to resolve concerns such as the reduction of metal consumption, the enhancement of formation accuracy, and the reduction of the quantity of tooth profile polishing.
4. The precision forging method's manufacturing accuracy is primarily determined by the accuracy of the die, and the gear precision forging can be refined with or without a machining allowance.
Hansheng Automation is a manufacturer with more than ten years of experience in custom precision gear production. We can produce a wide range of gear products, such as spur gear, helical gear, bevel gear, rack, gear shaft, etc. We also have a series of processing technologies such as Gear Skiving, Gear Hobbing, Gear Shaping, Gear Broaching, etc. The machines we use for production include but are not limited to kashifuji gearskiving machine KPS30, Ningjiang CNC horizontal gear hobbing machine YK3610, etc.
