Precision Gear Shaft
Precision Gear Shaft

Precision Gear Shaft

Hansheng Automation has a variety of gear processing equipment including Kashifuji gear skiving machine KPS30, which can provide customers with high-precision gear processing services.
The gear accuracy level we can achieve is ISO/DIN/GB level 5, and the processed gears and gear shafts can demonstrate excellent performance in many occasions.
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Hansheng Automation (Dongguan) Co., Ltd. is one of the most experienced manufacturers and suppliers of precision gear shaft in China. If you're going to wholesale bulk cost-effective precision gear shaft made in China, welcome to get pricelist and quotation from our factory. Also, customized service and OEM&ODM service are available.

 

Hansheng Automation is a company with rich processing capabilities, and can provide processing services such as gear machining, CNC machining, and castings precision machining.

 

We have provided precision gears and gear shafts, equipment structure casting and other services to tobacco packaging machine equipment manufacturers and food packaging machine equipment manufacturers in Indonesia, Vietnam, Pakistan and other countries, and have rich production experience.

 

Our factory uses high-precision machines in the industry, such as kashifuji series gear manufacturing machine like Kashifuji Gear Skiving Machine KPS30, Ningjiang CNC horizontal gear hobbing machine YK3610IV. and other high-quality processing equipment to process precision gears and precision gear shaft. There are many types of gears we can produce, including spur gears, helical gears, bevel gears, worm gears and worm wheel, spur gear shafts, helical gear shafts, etc., and even we can customize the gear shapes and specifications you need according to the drawings you provide.

 

The Features Of Gear Shaft

 

Our Precision Gear Shaft has the following features: 

High precision

Advanced machining technology is used to ensure that the size and shape of each gear shaft meet tight tolerance standards.

01

High intensity

The selection of high-quality materials to improve the tensile strength and fatigue resistance of the tooth shaft, to adapt to the high-load working environment.

02

Durability

After a special heat treatment process, the wear resistance and service life of the gear shaft are improved, and long-term stable operation is ensured.

03

Customized service

Provide personalized customized solutions, designed and manufactured according to the specific needs of customers, to meet a variety of industry applications.

04

 

Customer product

 

Our customer-specific precision gear shafts include, but are not limited to, the following examples, and we can provide us with your drawings and application scenarios and we can provide you with a free evaluation of the material options that are suitable for your work environment. 

 

Product Photo

Pitch Diameter

Number of Teeth

Material Selection

Price

Carbon Steel gear shaft

3mm

16

Carbon Steel

RFQ Only

Alloy Steels Gear Shaft

6mm

18

Alloy Steels

RFQ Only

Stainless Steel Gear Shaft

10mm

24

Stainless Steel

RFQ Only

Alloy Steels Gear Shaft

40mm

50, 96

Alloy Steels

RFQ Only

Aluminum Gear Shaft

40mm

20, 32, 108

Aluminum

RFQ Only

Iron Gear Shaft

20mm

60

Iron

RFQ Only

 

Our Factory

 

product-391-445
 

Our factory is able to process gear diameters ranging from 3mm to 300mm, and our gear machining modules mainly range from 0.8 to 8 m, if you need gears of other modules, we can also make samples for you first, so that you can confirm whether we have the machining capacity you need. The accuracy range of our machining is 0.005 to 0.01 mm.

Our manufacturing equipment

 

We use the industry's most advanced gear processing equipment, mainly the following gear processing equipment:

 

1. Kashifuji Gear Skiving Machine KPS30

 

2. Ningjiang CNC Horizontal Gear Hobbing Machine YK3610Ⅳ

 

3. RICHUANG Gear Hobbing Machine YKS3612 III

 

Device information

Pictures of the device

Device name

Kashifuji Gear Skiving Machine KPS30

Kashifuji Gear Skiving Machine KPS30

Machining diameter

3-300mm

Maximum processing modulus

4

The angle of inclination of the tool axis

±30°

Maximum speed of the tool spindle

2,500 rpm

Maximum table speed

1,500 rpm

     

Pictures of the device

Device name

Ningjiang CNC Horizontal Gear Hobbing Machine YK3610Ⅳ

Ningjiang CNC Horizontal Gear Hobbing Machine YK3610Ⅳ

Machining diameter

3-300mm

Numerical control system

7-Axis Control with 4-Axis Simultaneous Motion

Precision Accuracy

GB6 and GB7 Grade Precision

Hob spindle motor

Rated power: 5.5 KW

Rated torque: 35.8 N.m

Max. speed: 4000 r/min

     

Pictures of the device

Device name

RICHUANG CNC high-speed horizontal gear hobbing machine YKS3612 III

RICHUANG CNC High-Speed Horizontal Gear Hobbing Machine YKS3612 III

Max. diameter of workpiece

3-120mm

Max. module

3mm

the Range of Numbers of Teeth

2~400

Max. shifting length

250mm

Secondary tool cutting device

Rough rolling of gears, secondary finishing after heat treatment, suitable for hard tooth surface machining with cutting hardness HRC55~62 ° (optional)

 

Our Testing instruments

 

Equipment Name

Brand

Description

Coordinate Measuring Machine

ZEISS

The design of the ZEISS three-dimensional measuring instrument system guarantees sufficient measuring space, while the excellent design ensures the accuracy of every measurement detail.

Spectroscope

Nikon

For some mechanical parts, non-destructive testing can be done without destroying the sample, which is convenient for non-destructive testing.

Hardness Tester

Rockwell

The indentation is small, so the hardness of the finished product or thinner workpiece can be directly measured; For HRA and HRC, a diamond indenter is used to measure thin layers and deep layers of materials with high hardness.

AI linear array flash tester

Zhaofeng

With a powerful full-angle lifting program-controlled light source, there is no dead angle lighting; Stable ultra-high accuracy measurement in high-speed, silent, and stationary mode.

 

FAQ

 

Q: From what key applications do one find?

A: Mostly used in the robotics, automotive, aerospace, industrial automation sectors.

Q: Provide customizing services, please?

A: Indeed, we provide customizing depending on consumer needs including size, materials, and surface treatments.

Q: How may one guarantee product quality?

A: To guarantee goods satisfy consumer expectations, we use cutting-edge processing technologies and a rigorous quality control system encompassing testing and inspections at every level of manufacture.

Q: Precision gear shaft manufacture calls for what materials?

A: Selected depending on application demand, common materials include alloy steel, stainless steel, and engineering plastics.

Q: For the gear shafts, what surface treatment choices are at hand?

A: To improve wear resistance and corrosion protection, we may provide nickel plating, nitriding, polishing, and oxidation among surface treatment techniques.

Q: Which Precision Gear Shaft would be best for me?

A: When choosing, give application environment, load needs, speed, and size some thought.

Q: Do you favour small-batch manufacturing?

A: Indeed, we support small batch manufacturing in order to satisfy various demands of our clients.

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