Hansheng Automation (Dongguan) Co., Ltd. is one of the most experienced manufacturers and suppliers of rotary index tables in China. If you're going to wholesale bulk cost-effective rotary index tables made in China, welcome to get pricelist and quotation from our factory. Also, customized service and OEM&ODM service are available.
Based on the company's design, research & development, production capabilities, Hansheng Automation CNC Machining Center is dedicated to providing various precision CNC machining services for global customers, including customization, optimization design, rapid prototyping and mass production of various CNC parts.
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Rich Experience
Our company has many years of production work experience. The concept of customer-oriented and win-win cooperation makes the company more mature and stronger.
Competitive Price
We have professional sourcing team and cost accounting team, stive to reduce cost and profit and provide you a good price.
Sustainable Development
Establish a good reputation and brand value in the industry, and promote the sustainable, stable, rapid and healthy development of the enterprise.
Advanced Equipment
A machine, tool or instrument designed with advanced technology and functionality to perform highly specific tasks with greater precision, efficiency and reliability.
One Stop Solution
From the begining inquiry and throughout the entire process until you receive the goods. we are dedicated to supporting you every step of the way.
Quality Products
We use only the highest-grade materials and advanced manufacturing techniques to produce products that are reliable, durable, and perform to the highest standards.
Cam Indexers are best defined as a machine tool positioning device. They carry components in a manufacturing environment with a repeating process of indexing (rotating) around an axis, stopping, dwelling while an operation is performed, then indexing again to repeat the process.
DF Cam Indexers are specialized indexing systems that provide a fast, accurate way to precisely position parts, tools, or assemblies in automated machinery. These indexers have a cam-driven mechanism that fully engages with a mating part and holds it firmly in place, providing secure and stable support for high-speed operations.
Cam indexer DS series models include 45DS, 60DS, 63DS, 70DS, 80DS, 83DS, 100DS, 110DS, 125DS, 140DS, and 180DS. Since the shaft output indexing transmission is a type of shaft output indexing transmission, we also call it DS type cam indexing table. Gears, couplings, coupling discs and conveyor belts can be connected directly to the shaft.
Cam indexers are manufactured and assembled with the most precise and advanced technology. DT platform tabletop fixed station indexers are simple in structure and equipped with a sturdy cam and a divider. DT platform tabletop cam indexers have high precision.
Platform cam indexer is also called an ultra-thin platform cam indexing device by others. It is a mechanism that can convert continuous action into intermittent motion and has the features of high indexing accuracy, smooth operation, large transmission torque, small volume, low noise, long service life, etc., and can be automatically locked and positioned.
PU Cam Indexing Table also called Paradex Cam Indexer. It consists of 2 plate cams fixed to the input shaft and a spider that supports the cam follower to the output shaft. SGA provides multiple options with different cam indexers and induction motor or motor with reducer.
Flange shaft-type indexing tables are spherical cam indexing tables with two outputs (shaft and flange) where gears, couplings, coupling discs, turrets, sprockets, and conveyor belts can be connected directly to the shaft or flange. It is also known as a DE-type of cam indexing table or DSF type.
What Is DE Rotary Index Tables
Rotary Index Tables is a process where repeated angular displacement during a machine cycle is followed by motionless dwell. A rotary indexing table is specifically designed to make repetitive moves around a platform. they are highly precise work-positioning devices that index parts to be worked or machined in multiple operations.
Advantages of Rotary Index Tables
Increased Efficiency
Rotary indexing tables can help increase efficiency by allowing multiple operations to be performed on a workpiece without the need for manual intervention. This means that a single operator can perform multiple tasks simultaneously, reducing the time it takes to produce a finished product.
Improved Accuracy
Rotary indexing tables offer precise positioning, which is essential for applications that require high levels of accuracy. The use of a rotary indexing table eliminates the need for manual positioning, which can introduce errors into the manufacturing process.
Versatility
Rotary indexing tables are highly versatile and can be used for a wide range of applications, including milling, drilling, grinding, and assembly.
Cost-Effective
Rotary indexing tables are a cost-effective solution for manufacturers, as they allow multiple operations to be performed with a single machine. This reduces the need for multiple machines and can help to lower production costs.
Types of Rotary Indexing Tables
Rotary indexing tables may be driven in a variety of different ways, including manually, pneumatically, or electronically through servo motors like those in servo electric presses.
Pneumatic Rotary Indexing Tables
These rotary indexing tables are driven by compressed air. Though these types of tables are not as common as electric tables, they offer a number of advantages. Since they don't require a servo motor and there's no high-voltage requirements, they're highly efficient, easy to implement, relatively inexpensive, and safe to use.
Motor Rotary Indexing Tables
These tables use a separate motor to drive the table. These are generally more expensive than pneumatic tables, and require more voltage, which can make them more challenging and expensive to implement.
Servo Rotary Indexing Tables
These tables are extremely precise, but they also require high voltage and expensive components to implement. Servo tables are ideal for jobs that require high levels of precision, but may drive up costs unnecessarily for many other jobs.
How Rotary Indexing Tables Work
Rotary indexing tables perform a relatively simple but efficient job. This is how rotary indexing tables work step by step.
Workpiece Loading: The operator loads the workpieces onto the table's workstations, ensuring they are securely held in place.
Indexing: The table rotates to the desired angular position and aligns with the other machine tools. This can be achieved manually, pneumatically, or through servo motors, depending on the table's design and application.
Processing: The machine tools perform the required operations at each workstation. This can include insertion, joining, fastening, vision system quality checks, or any other task specific to an assembly application, as well as drilling, milling or welding processes.
Repeat Indexing: After completing the operations at one station, the table indexes to the next position. This process continues until all workstations have been utilized.
Unloading: Once all stations have been processed, the operator removes the finished workpieces from the table or the workpieces are automatically unloaded via robot or cobot action, air-ejection, or chute or thru-hole processes, depending on the size and weight of the workpieces.
The precision and repeatability of automated indexing with rotary indexing tables ensures that workpieces are accurately positioned for each operation quickly and efficiently, resulting in high-quality products and consistent output in a short time frame.
How To Choose The Right Rotary Indexing Table
When choosing a rotary indexing table, there are several factors to consider, including:
Size
The size of the rotary indexing table will depend on the size of the workpiece and the application. It is important to choose a table that is large enough to accommodate the workpiece and any fixtures or tooling required.
Load Capacity
The load capacity of the rotary indexing table will depend on the weight of the workpiece and any fixtures or tooling required. It is important to choose a table with a load capacity that is sufficient for the application.
Accuracy
The accuracy of the rotary indexing table is essential for applications that require high levels of precision. It is important to choose a table that is capable of achieving the required level of accuracy.
Speed
The speed of the rotary indexing table will depend on the application. It is important to choose a table with a speed that is appropriate for the application.
Cost
The cost of the rotary indexing table will depend on the features and capabilities of the table. It is important to choose a table that fits within your budget while still meeting your requirements.
Be it automated assembly plants, welding or test processes, automotive production or medical technology - there are many possible applications for rotary indexing tables. When workpieces must be brought into position in series production, the right dynamics, cycle time and indexing accuracy are what count. The combination of a rotary indexing table, motor and controller is decisive. For a wide range of applications, Provides the right controller in a total package with a table and motor.
In an automation system, a wide range of individual components are connected to form an overall system. Each component comes with its own controller that users must become familiar with. The controllers that provides for its rotary indexing tables can be commissioned almost without any prior knowledge and can be monitored and analyzed during use. The portfolio covers applications in which rotary indexing tables are used in a variety of ways - from single-shift operation at low cycle numbers to operation with many time-critical cycles and high dynamics - can be operated with only a few breaks.
One Controller For a Variety Of Needs
The EF3 rotary indexing table covers the widest range of applications in the portfolio. In single-shift operation where few cycles are required and long waiting periods are the rule, the EF3 is particularly energy efficient. Users can preset the energy-saving mode in line with their non-productive periods. High energy savings can be reached, especially for long break times, because the motor is disconnected from the power supply and the motor brake is applied. In applications with a high number of time-critical cycles with high dynamics, the integrated power driver protects the motor and brake coil against wear.
Default parameters and a keypad for operation make commissioning easier. In-depth knowledge of controller systems and controller characteristics is not necessary. The status of the rotary indexing table can be easily and directly read out on the keypad display. The cumulative error display makes error analysis as easy as possible. Remote diagnostics and support ensure fast remedies and reduce downtimes. A fully automated optimization cycle improves the overall performance. The STO SIL 3 safety function is integrated at the factory. At the customer, wiring to SS1-t is possible. The PLC-based servo controller is driven by Digital I/O. The EF3 is available in the 0,75, 2.2 and 4.0 kW power classes.
Web-Based User Interface
Simple parameterization without special training or controller know-how is standard for controllers. The web-based user interface of the EF2 rotary indexing table controller is intuitive, and with TeamViewer remote maintenance not complicated. Together with a DRIVE-CliQ encoder, the cam gear enables segment detection to ensure optimized pre- and post-control of processes. When a product change takes place in the automation system, the WEISS rotary indexing table adapts to the new specifications automatically. The combination of a rotary indexing table, motor and controller makes automatic optimization possible, which significantly reduces tooling times and non-productive periods.
This characteristic is particularly interesting for system operators with everything from changing product series to batch size 1 applications. If longer waiting periods between cycles arise, the EF2 has an energy-saving mode that automatically reduces the controller's energy consumption. Depending on the production process, the energy-saving mode can adjust to different break time lengths. Alongside Digital I/O, the EF2 can be connected via Profibus and Profinet. The EF2 is available in the 0.37, 1,5, 2.2 and 3.0 kW power classes.
The Simple Solution
In single-shift operation and for a few cycles that are not time-critical, a cost-efficient controller solution is required. The TS control card is designed for such requirements. The power class defines an external power contactor. Safety functions can be implemented via an extra circuit, depending on customer requirements. The control is driven by Digital I/O, and the status of the rotary indexing table is read from a simple LED display.
Operating keys directly on the card when it is installed make user access easy. The control panel labels are available in several languages. Parameterization is just as easy as for the EF models and no controller know-how is required. In this basic version, a semi-conductor relay protects the motor and brake coil. Remote diagnostics and support are provided via telephone. The highly compact control card can be installed in control cabinets in a variety of positions.
Rotary indexing tables excel in scenarios where precise and sequential positioning of workpieces is essential. Rotary indexing tables work particularly well in the following situations.
Automated Assembly: Rotary indexing tables are commonly used in assembly lines for tasks like attaching components, fastening screws, and more. They ensure that each workpiece is systematically aligned and processed.
Machining Operations: For tasks like drilling, milling, and grinding, rotary indexing tables facilitate multi-step processes by rotating workpieces to different machining stations. This significantly reduces setup time and improves machining accuracy.
Welding And Fabrication
In welding applications, rotary indexing tables allow for precise positioning of workpieces, ensuring consistent weld quality. They are often used in the automotive, aerospace, and metal fabrication industries.
Inspection And Testing
Rotary indexing tables are used to present workpieces to inspection equipment and testing stations, helping each part receive rigorous quality control measures.
Packaging And Labeling
In the packaging industry, rotary indexing tables are employed to position containers for filling, capping, labeling, and packaging. This enhances production efficiency and product consistency.
Based on the company's design, research & development, production capabilities, Hansheng Automation CNC Machining Center is dedicated to providing various precision CNC machining services for global customers, including customization, optimization design, rapid prototyping and mass production of various CNC parts.
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