Rotary Indexer For Electronic Parts Test Sorting
Rotary Indexer For Electronic Parts Test Sorting

Rotary Indexer For Electronic Parts Test Sorting

From Hansheng Automation, the 60DF series Cam indexer is a flange type cam indexer with common characteristics like great accuracy, strong load capacity, and reliable motion control. Unlike products from other companies, our Cam indexer has special benefits as we can adapt it to fit certain application requirements by means of customer-provided designs.
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Hansheng Automation (Dongguan) Co., Ltd. is one of the most experienced manufacturers and suppliers of rotary indexer for electronic parts test sorting in China. If you're going to wholesale bulk cost-effective rotary indexer for electronic parts test sorting made in China, welcome to get pricelist and quotation from our factory. Also, customized service and OEM&ODM service are available.

 

Are you still worried about the low efficiency or numerous errors in electronic component testing? Hansheng's 60DF flange cam indexer provides a positioning accuracy of ±30 arc seconds and can be customized for resistors, capacitors, ICs and sensors. In addition, we also provide a series of products such as Hollow Rotary Actuator, Planetary Reducer, Strain Wave Gears. In order to enable customers to solve their equipment parts problems in a one-stop manner, we also provide precision gear hobbing services, CNC parts, casting parts, FA parts. Trusted by more than 60 factories around the world (BYD, Huawei).

 

Products Description

 

In the face of industry pain points such as fluctuations in resistor sorting accuracy and unstable yield of integrated circuit testing, Hansheng Automation's 60DF series flange Rotary Indexer redefines the testing standard with a positioning accuracy of ±30 arc sec. Through deep collaboration with visual inspection systems and robotic arms, efficiency leaps, error zeroing, and flexible adaptation (customization up to ±15 arc sec) are achieved, and terminal applications cover the three core areas of consumer electronics, automotive electronics, and medical electronics.

 

Automated for categorizing, testing, and sorting electronic components, the electronic parts test sorting machine is Usually including sensors, a vision system, and a powerful drive system-cam indexing table-to guarantee the fast and correct processing of vast numbers of components, it is On manufacturing lines, this tool may improve accuracy and output.

 

Drawings and core parameters

 

60DF

60DF Dimensional Drawing

 

60DF Parameters

 

Products Features

High Precision Control

By obtaining extremely high positioning accuracy, the cam indexer provides correct classification and testing of every component, hence reducing errors.

01

Smooth Operation

The mechanical construction design of the indexer assures smooth motion, thereby lowering vibrations and extending the lifespan of the equipment.

02

Fast Response

Its quick alternation between many motion modes helps to improve the flexibility of the production line by meeting evolving sorting demands.

03

Compact Design

The tiny size of the cam indexer helps one to produce a more basic overall design, thereby saving space and enabling installation in constrained settings.

04

Longevity

The robust construction and material utilization increase the lifetime of the equipment, therefore enabling consistent operation under high loads for extended durations.

05

Advantages v.s. Disadvantages

 

Advantages Of Rotary Indexer

 
 

High Efficiency

Processing enormous quantities of electronic components rapidly helps production efficiency to be considerably improved.

 
 
 

High Level of Automation

By lowering human errors and manual labor, the general production line dependability is enhanced.

 
 
 

Easy Maintenance

By allowing relatively easy maintenance and component replacement, the design of the cam indexer reduces downtime.

 

 

 

Disadvantages Of Rotary Indexer

 
 

Technical Complexity

The operation and maintenance requirements of the equipment call for qualified personnel, thereby increasing training and labor costs.

 
 
 

Risk of Failure

Should the cam indexer or related components fail, the complete production process can halt, therefore affecting output.

 
 
 

Adaptability Limitations

Some original designs or materials of electrical components can require for further modifications or repairs.

 

Customer case

 

When clients place orders for cam dividers from us, we must first gather their fundamental operating needs-that of the number of stations, rotation time, idle time, load. By means of these fundamental facts, we may develop a first assessment on the fit of the model for the client and implement minor changes. Alternatively, we may create the goods the client needs depending on their designs and make sure the pertinent measurements stay the same. The following is an actual example of model selection by a British customer.

 

1, Stations Numbers:___20_____

2, Rotation time of each station (the time rotate from the first station to the second station):

t1: 4 Seconds

3, Idle time of each station (the stop time for processing):

t2: 4 Seconds

4, Total weight of loading for Cam Indexer (including turn table, work pieces, fixture, etc)

weight: 5 kg

product-420-341

Items

Symbol

Data

Unit

Diameter of Working Table (Turn Table)

D1

350

mm

Weight of Working Table (Turn Table)

W1

2

kg

PCD of Fixture

(Center distance of diagonal fixture)

D2

20

mm

Weight of Each Fixture

W2

0,05

Kg/pcs

Quantity of Fixture

N2

20

pcs

PCD of Work Pieces

(Center distance of diagonal fixture)

D3

310

mm

Weight of Each Work Piece

W3

 

Kg/pcs

Quantity of Work Pieces

N3

 

pcs

Material of Working Table (Turn Table)

steel or aluminum or others, pls specify

 

Ss 304

 

Thickness of Working Table (Turn Table)

 

6

mm

 

Materials Selection

 

The material used for the production of our 60DF series Indexing Table For Electronic Parts Test Sorting depends on the actual application situation of the customer. There are usually several types of materials to choose from, such as steel, aluminum alloy, etc. For example, the Indexing table for Electronic Parts Test Sorting Machine is made of stainless steel, but our product surface also undergoes some surface processing to prevent corrosion of stainless steel during machine use. And other materials such as aluminum alloy are often used in applications with relatively light loads. 

 

FAQ

Q: How to choose the appropriate drive motor?

A: The load capacity of the indexer, rotation speed, and duty cycle will help one choose the drive motor. To choose the most appropriate drive solution, one should take into account the torque, rated power, and speed of the motor as well as call our technical support staff.

Q: The 60DF series has what rotation times and idle times?

A: Customizing the rotation time and idle time depending on the production requirements of the client is easy. Depending on the system setup and operating needs, the rotation time usually falls between few hundred milliseconds and several seconds.

Q: For what kinds of electrical component testing is this indexer fit?

A: Testing and sorting a variety of electronic components-including resistors, capacitors, integrated circuits (ICs), and sensors-the 60DF series is fit. Automated testing tools would find it perfect because of its exact indexing and dependability.

Q: How to maintain the 60DF series indexer?

A: Regular maintenance covers checking the lubrication oil level and adding suitable lubricants; cleaning the indexer to remove dust and foreign objects; checking the tightness of connections to guarantee there are no loose part; and regularly verifying its accuracy and dependability by performance tests.

Q: What installing requirements exist for the 60DF series cam indexer?

A: Use appropriate bolts and washers to minimize vibration; follow the recommendations stated in the installation manual to ensure the installation and operation of the indexer; make sure the foundation is robust and level and that the mounting holes line with the design criteria.

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