Hansheng Automation (Dongguan) Co., Ltd. is one of the most experienced manufacturers and suppliers of cam rotary indexing table in China. If you're going to wholesale bulk cost-effective cam rotary indexing table made in China, welcome to get pricelist and quotation from our factory. Also, customized service and OEM&ODM service are available.
As a Cam Indexer Experts,After years of technological innovation, Hansheng Automation is dedicated to provide customers all over premium, highly precise products like cam indexers, hollow rotary tables, harmonic drives, and planetary gearboxes. Supported by a solid basis in research, development, and manufacturing, the firm specializes in customized design, fast prototyping, and mass production in addition to providing CNC machining and gear manufacturing services. By means of the development of next-generation intelligent electric actuators and control systems, our technical team always aims to provide creative solutions improving value for our clients.
What is a Cam Rotary Indexing Table
Cam Rotary Indexing Table is a high-precision and high-efficiency mechanical equipment, which is widely used in automated assembly lines, machine tools, packaging, electronics and other industries. Its core is the intermittent motion realized by the cam structure, which transforms the continuous rotary motion into accurate indexing and positioning, and ensures that each work station stays and works precisely and accurately.
It has the advantages of compact structure, smooth transmission, high positioning accuracy, fast running speed and strong load-bearing capacity, which is suitable for synchronized operation of multiple work stations. The product supports a variety of customization options, can be flexibly designed according to customer needs, different indexing number, torque and size, to adapt to a variety of complex process requirements, significantly improve production efficiency and stability, is one of the automation field to enhance the production efficiency of one of the important equipment.
What are the features of Cam Rotary Indexing Table?
Precision mechanical equipment of great use in sectors like automated production lines, packaging, electronics, and machine tools is Cam Rotary Indexing Table. By means of a specifically engineered cam mechanism, it transforms continuous rotational motion into intermittent motion, therefore obtaining exact indexing positioning.
Combining cam and needle roller bearings allows a positioning accuracy of 0.02 °, so guaranteeing the accuracy of every workstation and fit for manufacturing operations with very high positioning requirements.
Fast response: Usually completing each indexing motion between 0.5 seconds and 3 seconds, the rotation duration of the device may be changed depending on demand, so considerably improving production efficiency and meeting the needs of high-speed production lines.
High load capacity: Common models can accommodate loads ranging from 500kg to 3000kg, which can fit handling and processing of large workpieces; the maximum load capacity of the equipment can reach several tons.
Different process needs lead the equipment to enable indexing settings from 4 to 24 workstations, and the most appropriate number of workstations can be chosen depending on the particular manufacturing process to increase operating efficiency.
Made of premium materials, the cam and bearings have a planned service life of millions of cycles, so significantly lowering maintenance frequency and guaranteeing long-term steady performance.
The gadget fits for manufacturing situations with limited space, has a tiny area, and a simple construction. Common desktop diameters for desktop computers fall between 100mm and 1200mm, which can be easily adjusted to fit different automated production line configurations.
Customizing can be done in line with the particular needs of consumers by means of varying indexing angles, torques, installation dimensions, etc., thereby fulfilling the particular requirements of many sectors and procedures.
Technical Parameters
Products Vedio
Application Areas
Precise positioning of several workstations can be accomplished in the assembly process of sectors including automotive, electronics, and home appliances, thereby automating each stage of the production process. Its great-precision indexing feature guarantees that every workpiece is precisely handled at the matching workstation, thereby enhancing assembly accuracy and production efficiency. For instance, this technology is frequently used to find the assembly of engines and transmissions among automobile components.
Widely employed in CNC machine tools and automated machining centers, machine tool processing provides multi-faceted cutting of workpieces by exact indexing and positioning. Particularly in multi-process machining, the equipment can send the workpiece consecutively to several workstations for drilling, tapping, milling, and other machining operations, so guaranteeing the precision of each workstation and so optimizing machining efficiency.
On fast-paced packaging assembly lines, tables are utilized to regulate the movement and alignment of goods and packaging materials. Its high-speed and high-precision features may guarantee that bottled, bagged, boxed and other items are rapidly and precisely moved and handled throughout the packaging process, including label pasting, bottle cap tightening and other procedures.
Electronic manufacturing is used to produce electronic components aiming at exact indexing and positioning of printed circuit boards (PCBs). During automated SMT, soldering, testing, etc., the equipment can guarantee that every PCB is precisely positioned at every workstation, thereby enhancing the dependability and efficiency of the whole manufacturing process.
Applied in automated pharmaceutical production lines for packing and filling of prescription bottles, pills, and capsules, the pharmaceutical sector Its effective indexing motion guarantees high-precision drug administration while accelerating production speed, therefore satisfying the demanding standards of the pharmaceutical sector for efficiency and cleanliness.
Product Maintenance
The performance and lifetime of Cam Rotary Indexer depend critically on its maintenance and correct use. The following constitute the key guidelines for maintenance and use:
Important parts that need constant inspection of lubrication condition are cam and needle roller bearings. Every three to six months, it is advised to replenish lubricating oil to guarantee seamless functioning and prevent wear and tear.
Maintaining a clean working environment helps to prevent dust and pollutants from entering the interior, therefore influencing accuracy and operational stability of the equipment. It is advised to routinely wash the surface in order to prevent the oil stain collection.
Starting and halting the equipment should avoid regular or emergency braking to prevent cam collision. Operating calls for following the equipment's torque and speed parameters to prevent overloading.
Every six months, check important parts including fasteners and needle roller bearings; replace worn-out parts promptly to guarantee that the equipment is always in the optimal shape.
Pay attention to the even distribution of equipment load during usage; avoid overload; guarantee balanced force distribution at every workstation; and prolong equipment life by this means.
Cam Rotary Indexer can reach long-term stable operation by means of the preceding steps.
FAQ
Q: Is it possible for the 110DF cam rotary indexing table to keep its positioning precision over time? How can we be sure that the accuracy is stable over time?
A: Yes. The 110DF can tell where something is with an accuracy of 0.02° (±30 arc seconds) thanks to its precision cams and needle roller bearings. Core parts are composed of high-quality materials and go through a specific procedure to make sure they stay accurate even after millions of cycles. Daily use, frequent lubrication (adding special lubricant every 3–6 months), and avoiding overloading and uneven loads will help keep accuracy consistent.
Q: Is it possible to change the indexing table's response time (0.5 to 3 seconds per index) to fit the needs of the manufacturing line? Will this change make things less accurate?
A: Yes, it can be changed. You can customize the reaction speed to fit the needs of your production cycle, which can be anything from 0.5 to 3 seconds per index. This includes both high-speed production lines (like packing and electronics assembly) and slow, precise procedures (like precision machining). Its innovative cam curve design makes sure that speed changes don't effect positioning accuracy, so it can always function quickly, accurately, and stably.
Q: The maximum load is a few tons. Does the equipment's ability to work change when it is under different loads? How can you stop damage from happening when there is too much weight?
A: As long as the loads are within the rated range (500kg to 3000kg for ordinary models and several tons for special variants), the system will keep running well. The equipment uses strong materials and a well-designed bearing structure to spread the strain, but going over the rated load could cause the cam to wear out or lose precision. Make sure that the load is evenly spread out among all workstations when you are using them to avoid overloading one location. You can use a load testing tool to do pre-calibration.
Q: What settings can you change? How long does the customisation cycle usually last?
A: Multi-dimensional customization is possible, such as changing the indexing angle, the number of workstations (which may be changed from 4 to 24), the torque settings, the mounting dimensions, and the drive mode compatibility to fit the specific needs of different industries. customisation usually takes 2 to 3 weeks, however the technical staff can provide you more information based on how complicated the customisation is.
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