Hansheng Automation (Dongguan) Co., Ltd. is one of the most experienced manufacturers and suppliers of 6 stations cam indexer in China. If you're going to wholesale bulk cost-effective 6 stations cam indexer made in China, welcome to get pricelist and quotation from our factory. Also, customized service and OEM&ODM service are available.
Are equipment manufacturers concerned about high precision and high costs? Are end-user factories concerned about the huge investment required for equipment upgrades? We redefine cost-effectiveness with our comprehensive manufacturing capabilities. Our standard ±30 arc-second Cam Indexing Systems meet the basic needs of tobacco packaging machines, while customized ±15 arc-second versions address high-end applications. Our P2-class Planetary Gear Drives balance precision and cost, while our P0-class ultra-precision versions push the boundaries of technology. Combined with our 3800mm ultra-large precision castings (±1mm free tolerance/±0.03mm specified tolerance), we reduce the cost of large components. Our comprehensive FA parts supply chain minimizes downtime and makes precision affordable.
What is a 6 Stations Cam Indexer
There are six equally spaced workstations in the 6 stations cam indexer. Every movement of the output shaft stops exactly six times. Six rotations by the input shaft guarantees synchronisation. Every turn of the output shaft moves from point A to point B covering a 60-degree angle to run one workstation. Widely used in automated rotary table machines, the 6-station cam indexer provides dependable performance and effective running speed.
It runs using a conjugate cam on the output and input shaft. Crucially important is the indexing disk, which has vertically meshed without clearance and homogeneous distribution of needle roller bearings.
Keeping the straight-line section immobile, the cam profile surface of the 6 stations cam indexing table produces rotational movement as it interacts with the needle roller bearings on the indexing disk. This system guarantees exact placement and self-locking ability.
6 What are the features of Stations Cam Indexer?
High Accuracy: Designed for automated manufacturing lines needing very high accuracy, the cam indexer is able to achieve an indexing accuracy of ±30 arc seconds (0.0083 degrees), therefore guaranteeing exact positioning of the workpiece at each station.
Usually reaching 600 rpm, its input speed qualifies for high-speed running situations. The effective design of intermittent motion allows the indexer to accommodate fast station changeover while preserving accuracy.
Cam indexers offer a broad range of output torque, which is often between 100Nm and more than 5000Nm, fit for various weights and volume of workpiece handling requirements. The gears and bearings are tuned to guarantee steady operation of the machinery under heavy loads.
Excellent wear resistance and impact resistance help the hardened and tempered high-strength material to create the cams and indexing discs hardened to HRC58-62, so guaranteeing the long-term dependability of the equipment.
Usually more than 30% smaller than comparable products, compact design saves equipment space and facilitates simple integration into automated manufacturing processes.
Vedio Show
How do I choose a model for 6 Stations Cam Indexer?
The location of the automation system can be maximized depending on the kind of cam indexer and their structural characteristics. The DF cam divider is advised for applications with moderate loads and disc diameters of one meter or less since it fits for medium to high speeds.
Many times used to satisfy certain design and use requirements are hollow output dividers. Among the hollow varieties, the DFH variation has a co-rotating hollow structure and output flange, which calls for extra protective actions during design.
Two further often used hollow forms are DA and DT. Whereas the outer big flange and drive disk pair for rotation, DA type boasts a fixed, non-turning tiny flange output. The DT type is recommended for heavy-load situations; applications needing both load capacity and accuracy choose the DA type.
While trying to start design from a cost-saving perspective, these suggested choices give product usability and accuracy first priority.
Applications
Particularly in situations requiring synchronized multi-station machining, the 6-station cam indexer is a reliable and effective mechanical transmission device extensively applied in many automation domains. By turning continuous rotational input motion into intermittent output motion, it realizes precise workpiece movement between several fixed stations. The main spheres of application are as follows:
1. 6 stations indexers are used in the electronics, automotive and home appliance sectors to precisely position workpieces between several processing stations therefore guaranteeing excellent efficiency and synchronisation in the assembly process.
2. Applicable to food, medication, daily chemicals, etc., the indexer is used to realize reliable multi-station transmissions in the bottling, bagging and encapsulating to improve the precision and speed of packaging.
3. High-precision, multi-station printing equipment uses the indexer to guarantee exact alignment printing of several colors or layers. Indexers enable to precisely place workpieces to several inspection stations and maximize the inspection process in the quality inspection of mechanical parts and electrical goods.
4. High dependability, exact movement and smooth operation define this gadget, which may greatly raise the operating efficiency and product quality of automated manufacturing lines.
Processes and Materials
Usually using process techniques like CNC machining, heat treatment and precision assembly, the manufacturing process of 6 stations globoidal cam indexers concentrates on great accuracy and durability. The main parts are cams and indexing discs; to guarantee their curve correctness, the cams are molded using exact CNC turning and milling techniques. The design and manufacturing of the cam determines the motion accuracy of the indexer mostly, so it needs rigorous quality control.
Regarding materials, cams are quenched and tempered to increase their hardness and wear resistance and extend their service life from high-strength alloy steel, such as 42CrMo or high-carbon steel. To guarantee the stability and precision of the device in long-term operation, other important components such the indexing disk are sometimes composed of wear-resistant and corrosion-resistant materials, such premium bearing steel or stainless steel.
Product Use and Maintenance
Firm installation of the cam indexer on a level surface guarantees that the levelness satisfies the criteria to prevent vibration and needless wear during operation. To reduce deviations, guarantee correct alignment with output devices and drives.
Periodically examine the state of the grease or lubrication. It is advised to fill with a suitable oil and replenish it sometimes before first usage. Usually, the first oil change comes following 500 hours of running and every two thousand hours later.
Operating environment: Make sure the indexer runs in a clean surroundings, so avoiding dust, trash or corrosive compounds from contacting the device and so preventing damage to internal parts or a reduction in its accuracy. Extreme temperature environments should be avoided; the temperature should be maintained between -10°C and 80°C.
Every 1000 hours of operation, the cam indexer should be carefully examined including testing the wear and tear of the transmission components, verifying the tightness of the fixing bolts, etc., so guaranteeing stable operation of the equipment.
Overloading is absolutely forbidden in order to prevent damage to internal components resulting from it. To guarantee that the load situation is within the equipment's intended range, routinely check it during running.
Based on frequency of usage, create a fair maintenance program; particularly in the demanding working environment, the maintenance frequency should be raised properly.
Product customization services
1. Structured size and customizing
We offer a wide selection of tailored indexer specifications including external dimensions, mounting techniques and output shaft design, according to the particular equipment layout and space needs, to guarantee smooth integration with existing automation equipment. The tailored structure design helps the indexer to fit several production lines and process configurations.
2. Designed indexing stations
Common numbers of stations for standard indexers are 4, 6, 8, etc. Customized service can be developed to ensure that the equipment can precisely fit the customer's production rhythm and step needs by means of particular number of stations, such as 3 stations, 10 stations, etc., so matching the needs of the production process.
3. Load and torque customizing
We provide tailored indexers with varying output torques and load capacities based on the size and weight of the workpieces handled by the customer, so modifying the internal cam curves, material strengths, and bearing selection to guarantee that the indexers can keep accurate operation even under heavy loads.
4. Optimization of application-specific functions
We offer ideal designs for functions including high temperature resistance, corrosion resistance, waterproof and dustproof, etc., and use particular materials and sealing systems to fit demanding working conditions for customer-specific application situations. Furthermore customizable depending on need are particular indexing angles, motion curves or special drive techniques (e.g., servo motor control).
5. Integrated customized control systems
The customer's automation needs indicate that the cam indexer may be easily connected with the current control system, thereby providing customized control interfaces and feedback signals to enable exact automation control and monitoring.
FAQ
Q: How accurate is the positioning of the 6-station cam indexer?
A: The indexing device has great positioning accuracy, with a repeatability error of ≤±30 arc seconds. This makes sure that all six workstations are perfectly aligned. It is very useful for situations that need a lot of accuracy, such automated assembly and precise packing.
Q: Can we change more than six workstations?
A: Yes. The base version includes 6 stations, but you may change it to 4, 8, or 12 stations depending on how much torque and speed you need. You can get in touch with our technical staff for a solution that is made just for you.
Q: What kinds of businesses can use this 6-position indexer?
A: It is commonly utilized in many different situations, such as making automobile parts, packing food (labeling and sealing), and assembling PCB boards. It is especially useful for jobs that need to be done with rigorous accuracy and occasional rotation between workstations.
Q: How do you take care of it to make it last longer?
A: Put high-temperature lubricating grease (NLGI grade 2) on the contact region between the cam and roller every 500 hours.
Every month, clean the debris off the flange and input shaft to keep anything from getting stuck;
Do not go over the rated torque load (see the specification sheet for details).
Q: What is the difference between an indexer with six stations and one with eight?
A: The 6-station design has a wider space between stations, which is better for big workpieces, and a higher indexing speed. The 8-station design is better for small, high-frequency tasks like putting together small parts.
Q: Does it need a certain type of motor drive?
A: Works with ordinary servo motors (500–1500W) and stepper motors. The best input speed is between 100 and 300 RPM. We offer motor mounting adapters to make integration easier.
Q: How long should it last under usual use?
A: With regular upkeep, it can run for more than 10,000 hours straight, which is the same as 3 to 5 years of normal two-shift work.
Hot Tags: 6 stations cam indexer, China 6 stations cam indexer manufacturers, suppliers, factory, cam indexer for energy efficient operation, cam indexer for easy maintenance, industrial cam indexer, cam indexer with adjustable dwell time, cam indexer for harsh environments, cam indexer for precise positioning
