Rotary Indexer
Rotary Indexer

Rotary Indexer

Rotary indexer is a type of motion platform device, which works by having an internal shaft and a special structure connected to it, allowing the entire platform to rotate 360 degrees horizontally and maintain stability during the rotation process. This type of device is commonly used in exhibitions, product displays, stage performances, and other occasions.
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Hansheng Automation offers sophisticated technical solutions and highly precise products. Designed to satisfy the toughest criteria of performance and quality, our product line consists of cam indexers, rotary indexer, harmonic drives, and planetary gearboxes. To meet a range of industrial applications, we also provide gear manufacture and CNC machining. Supported by our great capacity in research, development, and manufacturing, we specialize in providing customizable solutions, fast prototyping, and mass production with an eye toward customized design.Below I will introduce Rotary Indexer in detail. If you need to know more about Rotary Indexer, please contact us.

 

Product Introduction

servo rotary gearbox
servo rotary table
Rotary indexer
Rotary gearbox

Rotary indexer works by having an internal shaft and a unique structure linked to it. It is a type of motion platform device that lets the whole platform spin 360 degrees horizontally and keeps stability during the rotation process. It consists mostly in an internal shaft, an exterior platform, and a balancing mechanism. Designed and tailored to fit needs, the exterior platform is a space used for displaying exhibitions or performers. Among common forms are circles, squares, polygons, etc. Underlying the external platform and joined to it by a tray, the hollow rotating platform's internal shaft is its essential component. To provide rotational motion, one can drive the internal shaft using a motor.

Rotary indexer usually fitted with balancing mechanisms, hollow rotating platforms help to preserve the stability and balance of the platform during the rotation process. The balance device may change the balance depending on the weight distribution on the platform, therefore preventing platform tilt or shaking during rotation. It usually run by a computer, It's control system can adjust the platform's stop location, speed, and rotation direction in line with demands. 

 

Selection case

 

This is a case study of an Hanoi, Vietnam customer's model choosing process. We have particularly adjusted the installation technique depending on the on-site application environment to increase the stability and convenience of the equipment. Particularly noting that "the great precision and stability of the equipment exceeded expectations, greatly improving production efficiency," the customer gave our model choice and service quality great compliments.

 

Working condition

1) Weight of loading ---> max 1 kg

2) Diameter of turntable ---> 180 mm

3) Max speed. Or how many seconds to rotate how many degrees? ---> max 650 ms per index and 120 degree

4)Horizontal, vertical or suspension installation? ---> vertical

 

Recommend model

①HRT60RL-L1-SV2 (8-30-46-M4), ratio: 25, with 100w servo motor;

②HRT85-10-SV2, with 400w motor, ratio: 10

hollow rotary table

 

Product drawing examples

 

HRT60RL-L1-SV2 (8-30-46-M4)

drawing of HRT60RL

 

                          drawing                                                                              3D of HRT60RLParameter of HRT60RL

 

HRT85-10-SV2 (14-50-70-M5)

drawing of HRT85

parameter of HRT85

 

How to choose a suitable model?

 

Hollow rotary table is a mechanical device for precise rotational positioning adapted to servo motors and stepper motors. Hansheng Automation provides with a repeated positioning accuracy of less than or euqal to 15 arcsec, and a maximum load of 1000 kg.

 

When selecting a hollow rotary actuator, we need users to provide the following information:

1, Total weight of loading

2, Diameter of turntable

3, Maximum speed, or how many seconds and angles to rotate

4, Installation method, (vertical, horizontal or suspension)

 

At the same time, we also need to understand the customer's application conditions.

If there is an eccentric working condition, please tell us the eccentricity and other information.

If there are drawings or application pictures or videos, it will be helpful for accurate selection.

 

After obtaining the above information, our engineers can perform calculations based on these parameters to select the appropriate model reduction ratio, and adapted motor model.

 

What are the requirements for using the product?

 

1, The internal needle roller bearings must be routinely rust prevented and tested for rust.

2, Steer clear of collisions and steer clear of running across the connecting components in assembly.

3, Make careful to link it to the load side.

4, Use gloves to prevent rotating shaft direct contact between hands and foreign objects.

5. To prevent damage, never disassemble and reassemble the good.

6, Check whether the model and product load complement one other. Temporarily stop using the input shaft if there is any sliding there.

7, Note noise. Should there be an obvious unusual noise, one must stop using, investigate the source of the disturbance, and rule out whether screws are loose.

 

Common problems and solutions during the use of rotary indexer

 

During the use of  rotary indexer, some common faults may occur. The common faults and solutions for hollow rotating platforms are as follows:

 

1, The positioning accuracy does not meet the standard

This problem may be due to the hollow gap not being adjusted properly. By adjusting the structure of the hollow rotating platform, reducing the gap position can solve the problem.

 

2, Excessive heating

Excessive heating is generally caused by small hollow gaps. First, confirm the required accuracy and continuous running time. If it is not caused by excessive heating due to long continuous running time, adjust the gaps appropriately while ensuring the required accuracy.

 

3, Input shaft slipping

First, confirm whether the selection is correct, whether the product parameters match, and then confirm whether the product load during use meets the usage specifications.

 

4, High noise

It is generally a normal phenomenon for noise to occur when the hollow gap narrows or expands. But obvious abnormal noises are usually caused by problems with the cooperation between the back cover and the shell during adjustment. The problem can be solved by readjusting it to the appropriate position.

 

FAQ

 

Q: What is the core function of a rotary indexer?

A: It is a motion platform device that, through the connection of an internal shaft and a special structure, enables the entire platform to rotate horizontally 360 degrees and maintain stability during rotation. It is suitable for use in exhibitions, product displays, stage performances, and other scenarios.

Q: What are the main components of a rotary indexer?

A: It consists of an internal shaft, an external platform, and a balancing mechanism. The external platform can be designed to be circular, square, polygonal, or other shapes according to customer needs, and is used to support exhibits or performers. The internal shaft is the core component, driven by a motor to provide rotational power. Finally, the balancing mechanism adjusts the balance based on the platform's weight distribution to prevent tilting or shaking during rotation.

Q: How is a rotary indexer controlled?

A: It is usually computer-controlled, and the platform's stop position, speed, and rotation direction can be adjusted according to requirements.

Q: What is the repeatability and maximum load of a rotary indexer?

A: The rotary indexers provided by Hansheng Automation have a repeatability of ≤15 arc seconds and a maximum load of 1000 kg.

Q: What information do I need to provide when selecting a model?

A: The following key information is required:
Working conditions
Total load weight
Turntable diameter
Maximum speed (or rotation angle and time required)
Mounting method (vertical, horizontal, or suspended)
If eccentricity exists, information such as the eccentricity distance must be provided. Drawings, application photos, or videos will assist in more accurate selection.

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