Hansheng Automation (Dongguan) Co., Ltd. is one of the most experienced manufacturers and suppliers of programable servo indexing table in China. If you're going to wholesale bulk cost-effective programable servo indexing table made in China, welcome to get pricelist and quotation from our factory. Also, customized service and OEM&ODM service are available.
High-speed slitting in paper mills, precision filling in beverage factories, precise packaging in pharmaceutical plants, and automated assembly in fastener factories-every production line requires the reliable support of precision drives. Our Cam Index Drives' ±30 arc-second standard accuracy ensures stable 24-hour operation of packaging machines. Programmable Servo Indexing Tables with a precision of ≤15 arc-seconds guarantee precise sorting in screening machines. And planetary reducers with a P2-level backlash of ≤3 arc-minutes ensure precise and accurate movements in industrial robots. From equipment modifications to production line upgrades, we provide full-chain manufacturing support, from precision casting to precision machining.
Products Description
The programmable servo indexing plate is an automated indexing device driven by a servo motor and combining precision mechanical transmission with a digital control system. It can be pre-programmed to set multiple rotation angles (such as 30°/45°/90°, etc.), enabling high-precision switching of workpieces between multiple workstations. Compared to traditional manual or pneumatic indexing plates, its core advantages lie in programmability, high positioning accuracy (±15 arc seconds), and fast response speed. It is a key device for achieving "unmanned indexing" in automated production lines. The following uses the HRTK-200 product as an example.
Product model: HRTK-200
Bearing structure: Cross roller bearing
Reduction ratio: 30/40/50/70/100
Positioning accuracy: ≤ 15 arc sec
Model parameters
application
180 degree rotating welding platform
Rotating welding platform
Mobile rotary welding platform soft platform
Welding assisted rotating platform
What is the working principle of Programable Servo Indexing Table?
Usually a rotary table uses a control knob to turn a worm gear. Underneath the table's surface, the worm gear is clearly visible interacting with the threads of a mating spur gear. The worm gear causes the table to rotate just very slightly.
A rotary table operates under rather simple working principles. A rotary table is a mechanical tool allowing exact rotation of a workpiece around a fixed axis. Machining operations include milling, drilling, or engraving routinely call for it. Here's how it operates:
1. Mechanism of Driving:
Usually running an electric motor, a hand crank, or a stepper motor (in CNC systems), a rotary table turns the table.
CNC (Computer Numerical Control) machines drive their motor under computer control, enabling quite accurate rotations for milling processes.
2. Rotation of tables：
Usually level and circular, the workpiece is laid on the table.
Through the table revolving around a central axis, the workpiece can be positioned at numerous angles relative to the machine tool.
The rotation is normally done either continuously (for CNC-controlled rotary tables) or in increments (for hand rotary tables) depending on the machining needs.
3. Indexing and Aligning Positioning：
Many rotary tables have an indexing mechanism allowing the table to spin in exact increments-that is, 90°, 15°, etc.?
Some rotary tables provide exact indexing and placement using a worm gear or a precision encoder system.
In CNC systems, the program automatically regulates and controls the angle of rotation, therefore offering accurate accuracy for jobs including drilling or cutting at specified angles.
4. Usefulness：
A rotary table allows operators to make parts at different angles without actually moving the workpiece.
It is particularly useful for jobs including gear cutting, engraving, and any machining needing angular motion or multi-axis operations.
FAQ
Q: The "Positioning Deviation Exceeds Tolerance" alarm suddenly appears during device operation. How can I resolve this issue?
A: Troubleshooting can be performed by following these steps:
Check whether the load exceeds the rated value (e.g., the total weight of the tooling and workpiece is greater than the marked load). We recommend reducing the load to within 80% of the rated value.
Check the tabletop for any obstructions (e.g., debris or loose screws). Clean the tabletop and recalibrate the origin.
If the alarm occurs frequently, the scale may be dirty. Wipe the readhead with a clean cloth dampened with anhydrous alcohol (recommended cleaning once a month).
Q: Are servo motors from different brands compatible? For example, can I use a Delta motor with your indexing plate?
A: Cross-brand compatibility is supported. The device interface uses international standards:
Motor interface: Compatible with major brands such as Mitsubishi, Delta, Siemens, and Yaskawa (provide the motor model number, and we will pre-solder the matching cable).
Special needs: If you need to retain the original motor, please provide the motor specifications (power, encoder type), and we will provide a free adaptation solution.
Q: What protective measures are required for use in humid or dusty environments?
A: Customizable solutions are available based on the environment:
Humid environments (such as food processing workshops): Upgrade to IP65 protection, install waterproof edges on the tabletop, and use waterproof aviation plugs on the motor interface to prevent condensation.
Dusty environments (such as foundries): Install a dust cover and a positive pressure ventilation system (continuously supplying clean air to prevent dust from entering the transmission components).
Corrosive environments (such as chemical testing): The tabletop is made of 316 stainless steel, and the gearbox is filled with corrosion-resistant grease to withstand acidic and alkaline mist environments.
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