High-precision control
The motion trajectory of tools is controlled precisely according to CNC system. This can achieve micro-scale or even submicron-scale accuracy of dimension and shape, which meet the strict requirements of precision cavity for dimensional tolerance, roundness, cylindricity and flatness.
Taesin CNC milling machine supports multi-axis linkage (such as 3-axis, 4-axis, 5-axis) and can machine complex curved surfaces, irregular cavities and deep cavity structures, ensuring the accuracy of cavity geometry.
High surface quality
A finishing strategy of small-dia tool, low cutting depth, high feeding speed is adopted, reducing the contact area between tool and workpiece. It reduces the roughness of surface and makes the surface of cavity smooth, which will meet the performance requirements of electromagnetic shielding, fluid flow,etc.
Subsequent processes such as honing and grinding can be combined to further improve the quality of surface, achieving ultra-fine surfaces with Ra <0.1μm.
wide material adaptability
A variety of difficult-to-machine materials can be processed, such as high-strength alloys, ceramics, composite materials, etc. According to the optimization of cutting parameters (rotational speed, feed, depth of cut) and tool selection, Taesin CNC milling machine can adapt to the cutting characteristics of different materials, avoiding issues such as material deformation and cracking.
High process flexibility
Processing procedure can be switched quickly according to programming, achieving integrated processes including rough machining, semi-finishing, finishing, and corner cleaning. This can reduce clamping times and improve production efficiency.
Customized processing is supported. Tool path, processing sequence and process parameters are adjusted based on the design of cavity, meeting the processing requirements of cavity for different shapes, sizes and functions.
Error compensation and stability
High-precision measurement systems (such as three-coordinate measuring machines) and the function of error compensation are equipped, which proceeds real-time monitoring and correct processing errors. It ensure the consistency of processing accuracy.
High-rigidity machine tool structure and stable fixtures are adopted, reducing vibration and deformation during processing and ensuring the stability of cavity processing.
Automation and intelligence
Functions such as automatic tool changing, automatic clamping, and automatic detection are integrated, achieving the automation of processing procedure, reducing artificial intervention and improving production efficiency and consistency.
AI algorithms and digital twin technology are combined to predict the influences such as tool wear and thermal deformation, optimizing processing parameters and improving machining accuracy and yield rate.