With the strict requirements of the pharmaceutical and health care products industry for production efficiency and quality control, the automatic capsule filling machine has become a key driving force for the upgrading of the industry with its core technology of high precision and high stability. In this process, the application of the cam indexing table played a decisive role, and its precise indexing and stopping mechanism not only improved the consistency of dose control, but also promoted the breakthrough of the technical level of domestic equipment.
It is understood that the automatic capsule filling machine is a special capsule filling equipment for the pharmaceutical industry. It is based on the traditional capsule filling machine and has been repeatedly improved. The core breakthrough lies in the deep integration of the cam splitter with traditional machinery. By adopting a high-precision cam splitter, the equipment has achieved three major upgrades:
Accurate indexing: The intermittent indexing technology of the cam splitter ensures that the residence time of each station reaches millisecond accuracy, and the powder leakage rate of capsule filling is reduced to one-tenth of the imported equipment.
Cost optimization: Compared with the imported splitter solution, the domestic customized cam indexing system reduces the equipment manufacturing cost by more than 30%, and has strong compatibility and can be adapted to different specifications of molds.
Long-term stability: The wear-resistant cast steel material and modular design of the splitter structure reduce the wear rate of the equipment by 60% under the high-speed operation of 3,500 grains per minute, and meet the continuous 24-hour production needs of pharmaceutical companies.
Although there is still a gap between domestic equipment and imported products in terms of operating speed, it has formed unique advantages through breakthroughs in precision casting and transmission technology:
High-precision casting processing: key structural parts (such as index dials, guide grooves) are made of precision castings and finished using CNC five-axis machining, and the tolerance is controlled within ±0.005mm.
Flexible production: support the needs of small batches and multiple varieties, and switch the capsule specifications (from 00# to 4#) within 10 minutes by replacing the cam splitter station module.
We specialize in providing parts and drive production services for manufacturers of automatic capsule filling machines and semi-automatic capsule filling machines, covering high-precision cam splitter customization, filling machine structural parts casting, customized transmission systems and other technical support. If you need to improve equipment performance or optimize supply chain costs, contact us.