Hansheng Automation (Dongguan) Co., Ltd. is one of the most experienced manufacturers and suppliers of custom parts for industrial machinery in China. If you're going to wholesale bulk cost-effective custom parts for industrial machinery made in China, welcome to get pricelist and quotation from our factory. Also, customized service and OEM&ODM service are available.
Product Introduction
Reliable Custom Manufacturing for Critical Machinery Components-Hansheng
In the world of industrial equipment, standard off-the-shelf parts rarely meet the specific demands of high-performance machinery. We specialize in the manufacturing of Custom Parts for Industrial Machinery, providing "build-to-print" solutions for OEMs, equipment builders, and maintenance teams facing obsolete part challenges.
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Why Choose Us?
We distinguish ourselves from general machine shops through three core pillars: specialized gear manufacturing, ultra-precision finishing, and large-format capacity.
Unmatched Precision & Mirror Finishing
While our standard CNC turning and milling achieve ±0.01mm, our specialized capabilities go further. We offer Precision Grinding (±0.005mm) and Ultra-Mirror Finishing (±0.002mm), ideal for optical components, sealing surfaces, and high-speed spindles.
Advanced Gear Manufacturing (Skiving & Hobbing)
we do it in-house. Equipped with the Kashifuji Gear Skiving Machine (KPS30) and Ningjiang CNC Hobbing Machine, we produce high-efficiency internal and external gears. All transmission parts are verified by our professional Gear Inspection Machines to ensure correct profile and lead capabilities.
Large-Scale Horizontal Machining
Our heavy-duty Horizontal Machining Centers can process workpieces up to 2100mm x 1060mm. This is essential for manufacturing monolithic machine bases, large gearbox housings, and frames without sacrificing geometric accuracy.
Complex Geometry Solutions
With Seibu Wire EDM (M50B) and 5-axis capable milling, we can cut intricate contours in hardened steel and conductive materials that traditional tools cannot access.
What We Make
We support the entire bill of materials (BOM) for industrial machinery assembly.
Power Transmission
Precision spur gears, helical gears, internal ring gears (via Skiving), splines, and drive shafts.
Structural Components
Large machine bases, gearbox housings, mounting brackets, and side plates (up to 2 meters).
Moving Parts
Guide rails, rollers, bushings, and high-tolerance spindles.
Fluid & Control
Hydraulic manifolds, valve blocks, and pneumatic components requiring airtight finishes.
Mold & Die Components
Core inserts and cavities with complex 3D surfaces.
Materials
Steel: Carbon Steel (1045), Alloy Steel (4140, 4340), Tool Steel (D2, A2 - Hardened).
Stainless Steel: 304, 316L, 17-4PH.
Aluminum: 6061-T6, 7075 (Aerospace grade).
Yellow Metals: Brass, Bronze (Aluminum Bronze/Phosphor Bronze for bushings/gears).
Engineering Plastics: PEEK, Delrin (POM), Nylon, PTFE.
Specialty Materials: Titanium, Inconel (Available upon request).
Specifications
|
Feature |
Capability Details |
|
Max Processing Size |
Milling: Up to 2100mm x 1060mm (Horizontal Center) Turning: Contact for specific diameter/length limits |
|
Tolerance Standards |
Ultra-Mirror: ±0.002mm Precision Grinding: ±0.005mm Standard CNC: ±0.01mm |
|
Key Equipment |
Kashifuji KPS30 (Skiving), Ningjiang YK3610Ⅳ (Hobbing), Seibu M50B (WEDM), Large Horizontal MCs |
|
Surface Finishes |
As-machined, Anodizing, Black Oxide, Electroplating, Heat Treatment (Carburizing/Nitriding for gears), Polishing. |
|
Quality Assurance |
ISO Certified processes, CMM Inspection, Gear Profile Inspection Reports. |
|
File Formats |
STEP (.stp), IGES (.igs), X_T, SolidWorks, PDF (for 2D drawings with tolerances). |
Industries Served
Our custom parts are currently powering equipment in the following sectors.
Tobacco equipment: embossing roller, cutting knife, filtering unit
Automation & Robotics: Robotic arm joints, base plates, and grippers.
Packaging Machinery: Conveyor drive systems and sorting mechanisms.
Heavy Equipment: Construction machinery parts and agricultural equipment repairs.
Food & Medical Processing: Stainless steel components requiring high sanitary standards.
Ready to Build Your Machinery?
Stop searching for standard parts that don't fit. Send us your drawings today. Our engineering team will review your design for manufacturability and provide a competitive quote within 24 hours.
FAQ
Q: Can you manufacture replacement parts for old machines without drawings?
A: Yes, we offer reverse engineering services. If you can ship us the broken or worn sample, we can measure it using our CMM and create a CAD model to manufacture a new one.
Q: Do you provide inspection reports for gear parts?
A: Absolutely. We use dedicated Gear Inspection Machines to verify the accuracy of the tooth profile and can provide detailed reports upon request.
Q: What is your typical lead time for custom parts?
A: For prototypes and small batches, our typical lead time is 5-10 days. For larger, complex structural parts (like large housings), it may take 2-3 weeks or even longer depending on the material availability and post-processing requirements.
Q: Do you accept low-volume orders?
A: Yes. support prototype proofing.Our minimum order quantity for processed parts is 5 pieces
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