Hansheng Automation (Dongguan) Co., Ltd. is one of the most experienced manufacturers and suppliers of roller gear cam indexing in China. If you're going to wholesale bulk cost-effective roller gear cam indexing made in China, welcome to get pricelist and quotation from our factory. Also, customized service and OEM&ODM service are available.
What is a Roller Gear Cam Indexing
Often seen in many kinds of automated equipment, roller gear cam indexing is a high-precision transmission mechanism used to achieve intermittent motion. By means of the following question-based titles, this article will methodically present its operating principle, primary characteristics, application regions, selection and maintenance techniques.
The 83DS Roller Gear Cam Indexer from Hansen Automation is suitable for high volume and high precision rotary applications. It excels in automation processes, ensuring reliability and accuracy. We are committed to customizing and designing these split readers according to the specific needs of our clients so that they excel in a variety of industrial tasks and are ideal for complex processes.
|
Model |
83DS |
|
Matched Motor Power(KW) |
0.15/0.37 |
|
Permissible Output Radial Load (kgf) |
330 |
|
Permissible Output Axial Load (kgf) |
420 |
|
Indexing Accuracy (Arc sec) |
±30 |
|
Weight (kg) |
26.5 |
|
Special Requirement for DS Model |
Add length for Input Shaft and Output Shaft |
|
Station Numbers |
2,3,4,5,6,8,10,12,15,16,20,24,30,32,36,40,48 |
|
Installation Surface |
VW 1-6 any surface mounting |
|
Speed of Input Shaft (RPM) |
5~800(Up to actual loading)Please inform in advance if high speed using |
|
Note |
Above 16 stations are R2.R3.R4 multi leads |
techniacl parameter and drawing
How could roller gear cam indexer's service life be extended?
Good operation and maintenance help to significantly increase the lifetime of the machinery
Daily lubrication
Use premium grease or lubricating oil to prevent rolling parts from dry grinding.
Stop excess
Strictly run in line with the rated load; avoid long-term high-load operation or too strong impact.
Maintenance and cleanliness
Maintaining cleanliness of the equipment will help to avoid dust and contaminants getting into the machine.
Regular inspection
Check the wear on important parts and replace worn-out ones on schedule.
Monitoring operations
Install an equipment operation monitoring system to track the condition at any moment and stop failures.
why choose us?
High-volume adaptability
Hansen Automation's 83DS Roller Gear Cam Indexer is designed for high-volume environments and can efficiently handle large-volume workloads, making it suitable for demanding production environments.
High-precision performance
This equipment performs excellently in precision machining, ensuring high precision during the machining process. It is especially suitable for applications that have strict requirements on precision.
Customer-customized design
Hansen Automation is committed to customizing and designing products according to the specific needs of customers, ensuring that each solution can accurately meet the requirements of different industrial tasks.
one-stop solution
professional team
high quality
FAQ
Q: Can the input shaft speed exceed 800 RPM? What should be noted when using it at high speed?
A: Its rated speed range is 5~800 RPM, and the actual speed is affected by the load (the larger the load, the lower the recommended speed).
If you need to run at more than 800 RPM, you must inform the manufacturer in advance, and the engineer will make adaptation adjustments according to the specific load parameters (such as strengthening the lubrication system and optimizing dynamic balance) to avoid excessive wear.
Q: What are the risks of radial/axial loads exceeding the rated value (330kgf/420kgf)?
A: A radial load exceeding 330kgf or an axial load exceeding 420kgf will cause excessive wear on the roller and cam meshing surface, which may cause a decrease in indexing accuracy in the short term (exceeding ±30 arc seconds) and shorten the equipment life in the long term (from the conventional 8000 hours to less than 5000 hours).
It is recommended to reserve 20% load redundancy (that is, the actual load ≤ 80% of the rated value).
Q: Does selecting different types of mounting surfaces from VW 1-6 affect performance?
A: No impact. 83DS supports mounting on any surface of VW 1-6. The design has been optimized to offset the stress of different mounting directions (such as vertical mounting, inclined mounting, etc.) to ensure that the indexing accuracy is not affected by the mounting angle.
Q: What type of grease is needed for daily lubrication? How often?
A: It is recommended to use high-temperature and high-pressure lithium-based grease (NLGI grade 2, applicable temperature -20~120℃) or manufacturer-specified lubricant.
Lubrication frequency: Check before daily operation, replenish once every 1000 hours of continuous operation, and shorten to 500 hours in harsh environments (dust/high temperature).
Q: How to judge component wear? How long is the recommended inspection cycle?
A: The wear signals are the following three situations:
① Abnormal sound occurs during indexing (such as "stuttering sound" and "metal friction sound");
② Accuracy detection exceeds ±30 arc seconds;
③ Vibration increases significantly during load operation.
Inspection cycle: once a month under normal working conditions, once every 2 weeks under high load/high speed conditions, with special emphasis on checking the rollers, cam contact surfaces and fasteners.
Hot Tags: roller gear cam indexing, China roller gear cam indexing manufacturers, suppliers, factory, Harmonic Drives, , Globoidal Cam Indexer, , CNC Milling Serivces
