Indexing Turntable

Hansheng Automation (Dongguan) Co., Ltd. is one of the most experienced manufacturers and suppliers of indexing turntable in China. If you're going to wholesale bulk cost-effective indexing turntable made in China, welcome to get pricelist and quotation from our factory. Also, customized service and OEM&ODM service are available.

As a manufacturer of precision reducers and precision components, Hansheng Automation provides not only our four main products (cam indexers, harmonic reducers, etc.) to manufacturers of tobacco packaging machines, packaging and filling machinery, industrial robots, and other industries. We also offer four value-added services: precision gear skiving service (ISO 5), precision CNC machining, casting services, and industrial control spare parts. We can also provide complete machine support services.

Hansheng Automation produced the 63DS indexing turntable for the manufacturing business. It is a precise indexing tool. It is a key part of automated manufacturing lines, assembling equipment, and testing tools since it can position things with an accuracy of ±15 arc seconds. Its main job is to turn continuous rotating motion into precise intermittent indexing, which keeps the workpiece aligned at a certain angle and fixes product flaws produced by positioning mistakes in traditional equipment.

The 63DS has 2-48 customizable workstations (including 16+-station R2/R3/R4 multi-lead designs) that can handle any situation, from small-batch trial production to large-scale mass production. It can meet the millimeter-level precision needs of automotive parts machining or position micro-components in electronic component assembly. When used with servo motors or pneumatic drive systems, it can directly boost the efficiency of a production line by more than 30%.

Common precision indexing device utilized extensively in automated production lines, assembly equipment, and testing tools is Model 63DS indexing table. Its main purpose is to translate rotational motion into intermittent indexing motion so guaranteeing exact table alignment within a given angle range.

For applications including automotive parts processing, electronic component assembly, etc., 63DS type indexing table is fit with great accuracy, high rigidity, and strong load bearing capability. Together with a servo motor or pneumatic drive system, the 63DS indexer can greatly increase output while guaranteeing consistent product quality and lowering mistakes and flaws.

Maintaining 63DS requires attention to the following aspects to guarantee its normal operation and prolong its service lifetime:

1. Frequent lubrication ensures smooth operation of the transmission parts inside the indexing disk and helps to prevent excessive wear by regularly adding the suitable amount of lubricant in line with the instructions of the equipment handbook.

2. Maintaining the cleanliness of the exterior of the indexing dial and its surrounds helps to prevent dust, metal shavings or other trash from entering the interior and so stalling or wearing out the equipment.

3. Frequent inspection of bolts, nuts, and other fasteners helps to guarantee that there is no loosening, so preventing the structural damage resulting from long-term operation and so influencing the precision and stability of the equipment.

4. If the indexing disk is used with servo motors or other electrical equipment, the cable connection should be routinely checked to guarantee that the electrical system is running normally, so preventing the indexing disk from stopping or positioning inaccuracy resulting from line failure.

5. Testing the indexing disk's correctness on a regular basis helps to guarantee correct positioning of it. Should deviation be discovered, the parts should be either replaced or repaired in time.

6. Use the indexing disk rigorously in line with its rated load to avoid overloading or shock loads and thereby prevent too great loss or damage.

By means of these maintenance actions, you can guarantee that the 63DS keeps a long-lasting precise and efficient functioning state.

Machining procedure

1. The main parts of the indexer-cams and needle bearings-usually consist of high-strength alloy steel or special steel to increase wear resistance and service lifetime.
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3. One of the fundamental parts, cam machining requires high-precision turning, milling and grinding using CNC machine equipment. Usually requiring a machining accuracy of microlevel, the accuracy of the cam curve directly influences the positioning accuracy of the indexer.
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5. Bearing and accessory machining: To increase hardness and wear resistance, all components-including rotary shafts and needle roller bearings-have to be heat-treated and precisely machined.
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Needs for processes

1. After machining, cams and other transmission components must be quenched to guarantee surface hardness and fatigue resistance, therefore avoiding deformation of the parts.
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3. Ground and polish the cam surface following heat treatment to attain the necessary surface roughness to guarantee smooth transmission and lower wear.
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5. The complete machining process must tightly regulate the dimensional tolerance, particularly with regard to the cam curve, needle contact point, other elements, to guarantee the transmission accuracy and indexing accuracy of the indexer.

Assembly actions

1. Before-assembly: First, pre-assemble the components, then examine their look quality and fit accuracy to ensure no damage or deformation results.
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3. Before official assembly, all sliding components and bearings must be covered with suitable quantity of lubricating oil or grease to lower friction, increase operation efficiency and extend service life.
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5. Precision manufacture: Special tools and equipment are needed in the process of precision assembly to guarantee that the fit gap between the components satisfies the design criteria. Particularly in the contact component of cam and needle roller bearing, the clearance has to be micron level.
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7. Testing and debugging the indexer will help to guarantee that every station's indexing angle is accurate once the assembly is over. Testing guarantees the dependability and stability of the equipment by means of real-world working situations including load and speed.

Technical Challenges

1. Extremely demanding indexing accuracy of the indexer is directly determined by the design and processing precision of the cam curve, so influencing complexity of cam processing.
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3. Matching of bearings: great accuracy is needed to match cams with needle roller bearings so as to minimize friction and guarantee operational stability.
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5. Strict quality control and high precision assembly procedure are therefore necessary since any little mistake in the assembly process would influence the indexing precision of the indexer.

Many types of automation equipment depend on the 63DS cam indexer, which can accomplish great precision and high load transfer function by means of the above process and assembly procedures.

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