Hansheng Automation (Dongguan) Co., Ltd. is one of the most experienced manufacturers and suppliers of intermittor index drives in China. If you're going to wholesale bulk cost-effective intermittor index drives made in China, welcome to get pricelist and quotation from our factory. Also, customized service and OEM&ODM service are available.
Intermittor Index Drives is one of the products produced by Hansheng Automation. After years of hard work and technical accumulation, Hansheng Automation has become an excellent cam indexing drive manufacturer in the industry. Not only that, we also provide customers with the supporting services they need when purchasing products, such as CNC Machining service, FA parts, casting parts, Custom Gear Manufacturing service and other standard + customized services, which have been well received by every customer.
Hansheng cam indexing drive has been trusted by more than 60 companies in China and around the world, such as BYD Auto, Huawei, Foxconn, OPPO, etc.
What are Intermittor Index Drives?
Index of Intermittent Transmission Drives are very precise mechanical devices used especially to transform continuous rotational motion into intermittent indexing motion. Its fundamental elements consist in rollers and cams. The exactly crafted curved cam drives the rollers to produce intermittent output at a specified angle. Strong load-bearing capability, smooth movement, and great positioning accuracy define the tool. In workpiece indexing in automated production lines, intermittent transmission of packaging machinery, and precise machining of electronic manufacturing equipment, it is extensively applied. In industrial automation, it is a fundamental component for power transmission and indexing placement.
The 83DS Intermittor Index Drives achieve smooth indexing by means of a precision cam structure, featuring high rigidity, low noise, and long life, and are suitable for applications in packaging, assembly, printing, etc. The 83DS offers a wide range of models and indexing numbers to choose from, and supports customization to meet a variety of equipment needs.
Technical drawings and parameters
Cam Indexer 83DS
Technical parameter table (with comparative advantages)
| Item | 83DS Parameter | Parameter Interpretation (User Value) | Comparative Advantages vs. Similar Products |
|---|---|---|---|
| Indexing Accuracy | ±30 seconds | PCB mounting positioning deviation ≤0.01mm, defect rate reduced from 2% to 0.1% | Accuracy is 100% higher than similar products (±60 seconds) |
| Radial Load of Output Shaft | 330kgf | Capable of bearing 280kg automotive transmission housings with rotational deformation <0.005mm | Load capacity is 18% higher than similar products (280kgf) |
| Maximum Torque of Input Shaft | 25kgf-m | Compatible with 11kW motors, stably driving 100kg workpieces at high speeds | Torque margin is 25% higher than similar products (20kgf-m) |
| Operating Noise | ≤62dB | No additional sound insulation required in medical/electronic workshops, avoiding noise interference with precision operations | Noise level is 17% lower than similar products (75dB) |
| Weight | 26.5kg | No need for additional equipment reinforcement; easy to install (movable by 2 people) | 12% lighter than similar products (30kg) |
How does This product work?
By turning continuous rotational motion into exact intermittent indexing motion, intermittent indexing drives are extensively applied in automation equipment. The interaction of cams and rollers produces the fundamental operating concept. The cam is built in a certain geometry to cause the roller to move down its track, while the input shaft provide constant rotating power.
The roller rolls along the cam's track as it spins, therefore transforming the rotational motion into intermittent rotary output at a set angle. Every interval angle is a defined station point that lets the equipment stop or start exactly at that instant. Intermittent indexing drives have been extensively applied in automated production lines, assembly machinery, packing equipment, printing and electronic manufacturing, and may provide effective and dependable indexing control due of their small size, great accuracy and smooth movement.
application
automated line of manufacturing
Applied for multi-station processing and workpiece indexing, it guarantees exact intermittent rotation and increases manufacturing efficiency.
Tools for packaging
The drive transmission system runs intermittently to guarantee proper alignment of every product in labelling machines, sealing machines and other equipment.
Technical production using electronics
Appropriate for high-precision component assembly and processing in precision tools like placement machines and dispensing equipment.
Printing machinery used for timed indexing guarantees exact control of the printing process and product quality by means of their usage in timed indexing.
sector of textiles
In textile machinery, it is utilised for warping and fabric indexing to guarantee precise execution of every fabric operation.
Scientific and experimental research tools
Applied in experimental equipment needing exact intermittent control to provide consistent movement and exact indexing.
FAQ
Q: How to judge whether the intermittent indexing drive of the equipment needs to be replaced?
A: It is recommended to replace it when the following situations occur:
① Positioning deviation exceeds 0.05mm (such as electronic mounting misalignment, packaging alignment offset);
② The operating noise suddenly increases to more than 70dB;
③ Station switching jams (visible workpiece vibration);
④ Wear or cracks on the cam/roller surface.
Q: What details should be paid attention to when installing 83DS?
A: The concentricity deviation between the input shaft and the motor shaft must be less than 0.1mm (calibrated with a dial indicator);
Tighten the fixing bolts according to the specifications (M12 bolts are recommended to be 35N・m) to avoid loosening and causing positioning deviation;
NLGI grade 2 lithium-based grease must be added before the first operation, and then replaced every 2000 hours.
Q: What special parameters can be customized?
A: Customizable:
① Intermittent angle (such as 15°, 30°, any angle);
② Output shaft flange size (adaptable to equipment installation holes);
③ High temperature/dustproof version (-40℃~150℃ environment, IP65 protection);
④ Drive mode (direct motor/synchronous belt drive).
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