Hansheng Automation (Dongguan) Co., Ltd. is one of the most experienced manufacturers and suppliers of flange shaft model fixed station indexers in China. If you're going to wholesale bulk cost-effective flange shaft model fixed station indexers made in China, welcome to get pricelist and quotation from our factory. Also, customized service and OEM&ODM service are available.
Hansheng Automation focus on providing high-precision transmission solutions and precision manufacturing services. Our core products include cam indexer, harmonic reducer (backlash ≤ 5 arc seconds), hollow rotary table (customized accuracy ≤ 10 arc seconds), planetary gearbox (ultra-precision backlash ≤ 1 arc minute) and ISO 5 grade precision gears. Relying on Japanese imported processing equipment and advanced casting technology, we achieve ±0.002mm super mirror processing, ±0.03mm precision casting and full process quality control, providing standard parts and customized precision components for automation, robotics and other fields.
Product Overview
The 180DE flange shaft fixed divider is a very accurate automated positioning tool made for heavy-duty use. This is the greatest option for replacing and making more efficient equipment that is controlled by hand or is not very efficient, such wine bottle capping machines.
The main benefits of this device are that it can index with an accuracy of ±30 seconds, hold 1200 kgf of axial weight, and work reliably even when used frequently.
Key technical parameters and their value
| Technical Parameters | 180DE Specific Values | Application Value Analysis |
|---|---|---|
| Indexing Accuracy | ±30 seconds | Ensures each positioning deviation is ≤0.1mm, meeting the requirements of precision assembly |
| Axial Load Capacity | 1200kgf | Capable of carrying heavy workpieces (e.g., engine blocks, large molds) |
| Maximum Rotational Speed | 150 rpm | Adapts to high-frequency production lines (e.g., mass processing of auto parts) |
| Operating Temperature Range | -10℃~60℃ | Adapts to harsh workshop environments, with stability unaffected by temperature differences |
Products Drawing and Parameter
Customer Selection Story
A customer from Russia bought back a batch of 180DE series cam indexers from us. When the customer contacted us last month, he told us that they wanted to use a cam indexer to improve the production efficiency of their wine bottle capping machine, they used to use manual feeding and capping for production, but now they are ready to realize automatic production.
according to the customer's working conditions and requirements, we designed a 180DE series indexing turntable with 8 station indexing dials, and the customer confirmed that we will produce the product. After the customer receives the product from us, their engineers assemble our product with their equipment and test it. Through the use of cylinders, cam indexers and other fixtures, our products will accurately position the wine bottle to the bottom of the capping machine for capping, the customer is very satisfied with this result, so they plan to buy another batch of this model of products to modify their production line, due to the customer's large order volume, this time we give the customer a relatively large discount, so that the customer can save a little cost.
What are the applications of this product?
Large-scale machining
Large-scale machining, where exact placement and heavy loads are crucial, requires the 180DE cam indexer. Its strong cam mechanism guarantees steady operation under severe loads, hence it is perfect for use in equipment like vertical lathes, gantry milling machines, and heavy-duty drilling systems.
Automotive manufacturing
The 180DE precisely places and moves large components such as engine blocks, axles and chassis frames on automotive assembly lines. Its ability to withstand heavy loads and repeated cycles with little wear is critical for operations such as component assembly. To keep the entire production line running in harmony, the 180DE is also well suited for PLC-operated systems.
Heavy-duty assembly lines
Assembly lines handling large or oversized workpieces find the 180DE perfect. Its great load capacity and exact indexing guarantee dependability for jobs like riveting and pressing. Easy integration of utilities made possible by the hollow shaft design simplifies assembly configurations.
FAQ
Q: What is the maximum load capacity of the 180DE cam indexer?
A: Built to handle medium to high load applications, the 180DE cam indexer can manage weights up to 200 kg. Model details affect both particular radial and axial load capabilities. For comprehensive load capacity information, please refer to the product documentation or our technical support staff.
Q: How does the 180DE handle sudden load changes?
A: Strong cam design and improved output structure enable the 180DE to absorb and adjust to rapid load fluctuations without sacrificing operating stability or positioning precision. For uses with varying or erratic loads, this makes it perfect.
Q: What safety features does the 180DE offer?
A: Features like exact mechanical stops and overload protection help the 180DE halt harm during operation. Furthermore included for maximum system monitoring and safety are optional sensor devices and limit switches.
Q: How does the 180DE maintain accuracy over the long term?
A: High-quality materials are used in the cams and bearings of the 180DE to guarantee little wear even under constant operation. Together with advised regular checks and appropriate lubrication, the 180DE maintains its precision and increases its service life.
Q: What makes the 180DE cost-effective in the long run?
A: Low maintenance, longevity, and energy-efficient design of the 180DE help to save running expenses over time. Its consistent performance reduces downtime, therefore guaranteeing greater return on investment and increased output.
Q: Can the 180DE be integrated with modern IoT systems?
A: Indeed, IoT-compatible sensors and controllers for real-time monitoring and data processing allow the 180DE to be configured with In an Industry 4.0 setting, this integration maximizes predictive maintenance and performance.
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