45DF Rotary Cam Indexing Table
45DF Rotary Cam Indexing Table

45DF Rotary Cam Indexing Table

Hansheng 45DF Rotary Cam Indexing Table with a short shaft and small flange output form, flange and disc mounting and positioning, small flange screw locking, this type of machine is suitable for medium and high speed turntable system, intermittent or swing positioning machinery, ordinary gear motors can meet the use of needs.
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Hansheng Automation (Dongguan) Co., Ltd. is one of the most experienced manufacturers and suppliers of 45df rotary cam indexing table in China. If you're going to wholesale bulk cost-effective 45df rotary cam indexing table made in China, welcome to get pricelist and quotation from our factory. Also, customized service and OEM&ODM service are available.

 

From large sand-cast equipment bases measuring 3800×1500×1200mm to CNC-machined precision parts with an ultra-mirror finish of ±0.002mm; from ISO Class 5 precision gears machined with Kashifuji KPS30 to complex contours fabricated with Seibu WEDM M50B; from rotary cam indexing tables with a standard accuracy of ±30 arc seconds to harmonic reducers with a custom accuracy of ≤5 arc seconds-we offer a complete process chain from casting blanks to precision drives. Whether you're manufacturing industrial robots or upgrading beverage bottling lines, you'll find a complete process solution here, from raw materials to precision drives.

 

What is Rotary Cam Indexing Table

 

45DF Rotary Cam Indexing Table can 360 degree drive angle continuous rotation, can use stepper or servo drive, motors and sensing systems can be supporting the integrated shipment, precision ± 30arc-sec, 1 meter turntable precision can be enlarged up to 5 to 7 filaments, high-speed up to 600 revolutions per second.

 

45DF type of indexer has a wide range of applications, both the use of disc type and assembly line type applications, this type of due to take up less space, high precision and efficiency, the output shaft end can be installed directly on the disc, the installation and the overall design is more compact, in the actual operation of the process, for the repetition of the positioning accuracy of the impact of the smaller for the choice of a larger angle of the drive, it can even more Increase its stability.

 

Products Features

 

Features of 45DF Rotary Cam Indexer consist in:

 

1. High precision positioning: fit for machining and precision assembly

2. Positioning accuracy up to ±0.02° High torque allows one to handle heavy loads

3. Its rated range is roughly 500 Nm. Provide 4, 6, 8, 12 and other station possibilities as well as flexible response to various applications

4. Excellent stability: little noise and smooth running fit for either high speed or heavy load situations.

 

What is Application of Rotary Cam Indexing Table

 

 

Some application areas

 

Especially in the following fields, 45DF Rotary Indexing Table is extensively applied in several automation and industrial systems:

 

1. Automated assembly lines guarantee exact workpiece transfer and positioning to guarantee effective connection of every step.
2. Stable intermittent motion supplied by packaging machinery guarantees speed and accuracy of packaging.
3. Printing equipment help multi-station printing techniques to guarantee consistency and efficiency.
4. Fast and exact workpiece positioning made possible by inspection tools helps to enable automated inspection.
5. Food and drink lines: gives rotary filling or capping machinery exact intermittent motion.


High-speed, high-load working conditions can be handled by this very precise indexing table, therefore enhancing accuracy and productivity.

 

Technical Parameters and drawing

 

 

45DF Dimension Drawing

45DF Technical Parameter

 

Working Principle

 

The 45DF Rotary Cam Indexing Table's working concept is based on a cam indexing mechanism that translates motor continuous rotational action into an intermittent, exact rotational motion. The idea is as follows:

The motor forces the cams to spin, and the curved design of the cams controls the movement trajectory. The cam drives the indexing wheel through mechanical force after coming into touch with the needle roller bearing.

Intermittent motion: The cam's curved form creates intermittent motion. The cam finishes a part of its rotation during each operational cycle; the indexing wheel then travels exactly to the next place. The index wheel maintains the designated location during this process until the following rotation cycle starts.

Once the indexing wheel reaches the intended position, the system maintains the wheel fixed by means of a mechanical locking or self-locking design, therefore guaranteeing exact positioning without the need of more power to sustain the position.

Widely applied in all kinds of automated assembly and machining systems, this method of operation guarantees high precision and low error positioning and can handle great loads and fast speeds.

 

arts and crafts

 

Machined with an emphasis on accuracy, durability, and efficiency, the 45DF Rotary Cam Indexing Table is likely to shine in many different automated uses.

 

Content choice

 

High-strength alloy steel, quenched and tempered to enhance wear resistance and hardness and increase service life, makes key components like cams and indexing wheels. High-precision needle roller bearings make up the bearings to guarantee long time steady work and smooth operation.

 

Processing tools

 

CNC machining the cam guarantees the surface curve precision, therefore guaranteeing no gap and mistake in the indexing procedure. High-precision grinding techniques handle the indexing wheel and other essential components to get micron-level accuracy. For all-around inspection to guarantee great consistency of every part, the method is paired with very precise inspection tools (e.g. CMM).

 

Surface modification

 

To improve corrosion resistance and stop rust and corrosion generated in demanding surroundings, all exposed metal surfaces are chrome-plated or nickel-plated.

 

Technical attributes

 

Low maintenance requirements, high torque carrying capability (500 Nm), and great accuracy positioning (±0.02° define the 45DF cam indexing table. Rational lubrication design lowers wear and tear, hence improving equipment lifetime. Low noise, compact and smooth running, it can keep great performance under heavy load circumstances and fast speeds.

 

The 45DF has durability and dependability for all kinds of demanding automation uses thanks to this highly technological manufacturing technique and material choice.

 

FAQ

Q: How should I decide on the proper station count?

A: The particular application criteria determine the number of stations. Common station layouts are 4, 6, 8, 12, etc.; one can choose them depending on the machine's product needs and processing capacity. Customized solutions are provided should more stations be needed.

Q: The machine can carry what maximum load?

A: Usually supporting hundreds of kg of workpieces and equipment, the Rotary Cam Indexing Table has a maximum load capacity of up to 5000 Nm static load and dynamically loads are adjusted depending on speed and conditions of usage.

Q: How can I keep my cam indexing record current?

A: Maintenance mostly consists on routinely verifying the use of lubricant to guarantee smooth lubrication of the cams and needle bearings. Examining the bearings and fittings for wear also. Generally speaking, one should do thorough maintenance every six months.

Q: How accurate in position the gadget is?

A: Up to ±0.02°, the 45DF Rotary Cam Indexing Table offers a positioning accuracy that satisfies high-precision needs including automated assembly and high-precision machining.

Q: Is it able to be combined with other automated tools?

A: Indeed, for effective automated operations the 45DF can be easily combined with a variety of automation tools including robots, PLC control systems, sensors, and other technologies.

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