Product Introduction
Circular carbide blade is a high performance cutting tool used in tobacco processing equipment. They are made of hardened aluminum with high hardness, wear resistance, high precision and temperature stability.
Basic Information
|
Condition |
New 100% |
|
Application |
Cigarettes, Tobacco |
|
Size |
100x15x0.3,100x15x0.35,100x45x0.2,100x15x0.2, ect |
|
Material |
steel, tungsten |
|
Voltage |
220v |
|
Weight (KG) |
0.1 |
|
Driven Type |
Manual |
|
Automatic Grade |
Manual |
|
Place of Origin |
Guangdong, China |
|
Applicable Industries |
Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory |
|
Customized services |
As a manufacturer, we can customize according to customer's drawing |
Key Features
Extreme Hardness
Extremely strong tungsten carbide blades guarantee their sharpness far longer than conventional steel blades. Their little wear and ability to cut through resistant materials depend on this hardness.
Extended lifetime
Because carbide blades are so very durable, they need less frequent repair, which over time helps to save money. Their lifetime also translates into less downtime in manufacturing environments.
Great Cutting Effectiveness
Quick and effective cutting ability of carbide blades helps to decrease processing time required. Their sharp edges guarantee neat cuts, therefore improving the quality of the resultant good.
Resistance Against Heat
Carbide blades are fit for uses where heat could ruin other kinds of blades since they can resist the high temperatures produced during cutting. Their heat resistance guarantees they keep cutting performance even in fast operations.
Opposition to Wear and Corrosion
Carbide blades resist chemical exposure, corrosion, and wear quite well. Their resistance makes them perfect for use in demanding conditions, such tobacco processing, where blades come into contact with a range of compounds.
Process Material
Tungsten Carbide, or carbide
Usually consisting of tungsten and carbon, tungsten carbide is the basic component used in these blades. Among the toughest materials available, tungsten carbide has great wear resistance, sharpness, and lifetime. Its toughness makes it perfect for precisely cutting through difficult materials without rapidly dulling.
Cobalt
Cobalt Some carbide blades are combined with cobalt, which aids in the tungsten carbide particle bonding. Cobalt increases the blade's durability, so preventing its brittleness and preserving its hardness instead.
High-speed steel, or HSS
High-speed steel is employed in some applications as a backing material to give the blade strength and flexibility. This combo provides resilience and sharpness in balance.
Surface Coatings
Additional layers include titanium nitride (TiN) or chromium carbide coat many circular carbide blades. These coatings lower friction, increase blade resistance to corrosion, and boost general cutting performance.
Manufacturing Processes
Circular carbide blades are manufactured in numerous crucial stages, each intended to maximise the blade's performance, accuracy, and lifetime.
Material Getting Ready
Choose and get ready the carbide powder first. Mixed with additional components including cobalt, tungsten carbide is pressed into a mould. To create a dense, hard carbide material, the mixture is subsequently sintered under quite high temperatures.
Blade cutting and shaping
Shaping the blade comes next once the carbide has developed. Precision grinding and machining processes include laser cutting or water jet cutting allow one to accomplish this. These techniques let one produce the circular blade form with smooth edges and precise tolerances.
Heat Correction
Further improving the hardness and durability of the carbide blade depends on heat treatment. To raise its strength and hardness, the blade is heated to high temperatures then quickly cooled-quenched. This procedure guarantees the blade's resistance to wear and pressures resulting from constant use.
Cutting and polishing
The blade is ground and sharpened following shaping to produce a fine cutting edge. Edge is kept sharp, smooth, and ready for usage by use of precision grinding tools. Reaching good cutting performance depends on this stage.
coating
The blade is covered in materials like titanium nitride if surface coatings are needed for extra wear or corrosion resistance. This coating lowers friction and stops material accumulation on the blade during use, therefore enhancing performance.
Testing and Quality Control
Every blade is rigorously tested to make sure it satisfies the needed standards. Blade performance and lifetime are confirmed by tests for sharpness, hardness, wear resistance, and dimensional accuracy.
Hot Tags: Circular Carbide Blade, China Circular Carbide Blade manufacturers, suppliers, factory, Cam Driven Indexer,
