Hansheng Automation (Dongguan) Co., Ltd. is one of the most experienced manufacturers and suppliers of fixed station indexers in China. If you're going to wholesale bulk cost-effective fixed station indexers made in China, welcome to get pricelist and quotation from our factory. Also, customized service and OEM&ODM service are available.
Hansheng focusing on high-precision transmission components and customized processing services.Relying on core technologies such as ≤5 arc-second harmonic reducers and ±0.002μm super-mirror processing, we have built a full product matrix covering precision gears (ISO 5), hollow turntables (repeat positioning accuracy ≤10 arc seconds) and customized planetary reducers (backlash ≤1 arc minute).
Relying on Japanese imported gear skiving machines, intelligent CNC machining centers and fully automatic casting production lines, we have realized the layout of the entire industrial chain from precision blank casting to nano-level processing, providing overall solutions from standard parts development to one-stop manufacturing of complex components for semiconductor equipment, industrial robots and precision medical devices, helping customers shorten product development cycles.
Why choose this product ?
The 350DT series Fixed Station Indexers is made to work well even in difficult situations. Its precise cam indexing system and sturdy mechanical structure speed up the production cycle while reducing the mistakes that happen when people get involved. Its stable repeat positioning accuracy (±30 arc seconds) makes sure that each step is the same, whether it's batch machining, assembly, or inspection. This will increase the number of finished products that meet quality standards.
What are the key features of fixed station indexers?
High-Precision Cam Indexing
The repeatability accuracy reaches ±30 arc seconds, ensuring consistency in batch processing, assembly, and inspection processes, and significantly improving product yield. In scenarios such as welding and scanning inspection, positional errors can be controlled to ≤0.1mm, perfectly meeting the demands of high-precision manufacturing.
01
Compact and Space-Saving Design
Its compact design allows for easy integration into space-constrained workstations, eliminating the need for large installation areas and improving production line layout efficiency.
02
Variability and Simplicity of Maintenance
Designed with easy-to-use adjusting mechanisms, they may be rapidly maintained and adjusted to fit various production needs, therefore reducing downtime.
03
High Reliability for Demanding Environments
Designed with strong materials and tested for harsh circumstances, these indexers are able to run continuously, therefore guaranteeing long-term dependability in even the most demanding industrial environments.
04
Customizable Solutions
Fixed station indexers may be modified to fit the particular requirements of various sectors by means of modular and customized designs, therefore offering adaptable solutions for certain production problems.
05
How to choose the right cam indexer ?
For some customers who don't know how to choose Rotary Indexing Machines, we can provide free selection. Usually our business team will communicate with customers to understand their actual working conditions. Through the working conditions, the engineer can preliminarily evaluate the customer's suitable series of cam indexer, and at the same time, we will ask the customer to fill in the sizing form we provide, through the form data filled in by the customer, our engineer can calculate the appropriate product type and model for the customer. However, this is only the ideal model, and it is necessary to contact the customer's engineer to determine whether the model and indexer type we recommend is suitable.
The selection of the indexer is actually a more complex process, in this process, it is necessary to have an in-depth understanding of the customer's working conditions, and at the same time, it is necessary to be familiar with the indexers of various series and models, so the customer needs to cooperate with us to complete the selection of Cam Index Drive.
Drawing and Technical Parameter
Typical application scenarios
Automobile manufacturing industry
In the automobile chassis welding production line, 350DT drives a 1.2-ton welding tooling table to achieve intermittent rotation of 6 stations: each station pauses for 15 seconds to complete the welding operation, and the accuracy of ±30 arc seconds ensures that the position error of the welding point is ≤0.1mm, which is suitable for the collaborative operation of automated welding robots.
Aerospace field
Used in large aircraft structural parts inspection table: 4500kgf load capacity supports 5-meter-long wing components, and through the rotation rhythm of 10 seconds/station, it cooperates with 3D scanners to complete multi-faceted inspection, and the repeated positioning accuracy ensures that the scan data is spliced without deviation.
Heavy packaging machinery
In the steel coil packaging line, 350DT drives a turntable with a diameter of 2 meters, carrying 500kg coils to complete the wrapping film packaging: the radial load of 3300kgf offsets the lateral force generated by the eccentricity of the coil to ensure that the coil does not deviate during the packaging process.
Free selection service
For customers who are not familiar with the selection of dividers, Hansheng Automation provides free selection services throughout the entire process. The steps are as follows:
Requirement communication: The business team deeply connects with the customer to clarify the actual working conditions (load, workstation, speed, installation space, etc.);
Form filling: Customers fill out exclusive selection forms and provide detailed parameter data;
Preliminary selection: Engineers calculate recommended product models and series based on working conditions and table data;
Confirm adaptation: Coordinate with customer engineers to verify the compatibility of recommended models and ultimately determine the optimal solution.
The selection process requires the customer's cooperation in providing real working condition information. We will rely on our professional knowledge of the entire series of products to ensure the accuracy of selection and help customers shorten the product development cycle.
FAQ
Q: How compatible are the 350DT Series Fixed Station Indexers?
A: The 350DT Series Fixed Station Indexers are very compatible and easily connected with many brands and kinds of automated equipment. Mitsubishi Electric and Siemens, whose equipment satisfies a broad spectrum of industrial standards and interfaces, thus assuring that the 350DT Series Indexers may be readily incorporated into current production lines, are common compatible brands.
Q: How to ensure the consistency and accuracy of the 350DT Series Indexer output?
A: By means of exact mechanical design and modern control systems, the 350DT Series Indexer guarantees consistency and precision of output. It guarantees very high precision in every indexing step by means of premium sensors and feedback systems, therefore guaranteeing consistency throughout assembly or processing.
Q: Why are the 350DT Series Fixed Station Indexers more reliable than programmable indexers?
A: Fixed station indexers such as the 350DT Series provide better dependability, shorter commissioning time, and no common re-homing or position drift problems than programmable systems. To guarantee lowest maintenance needs in long-term running, they employ mechanical cam drives and AC motors.
Q: How do these indexers handle synchronization issues in automation systems?
A: Highly precise and fit for automation systems using synchronous drives are the 350DT Series indexers. Large hollow shafts and flange faces in their design provide perfect stability and synchronous operation in many different uses.
Q: What industries can benefit from the 350DT Series fixed station indexers?
A: Widely utilized in sectors like aerospace, automotive, electronics, packaging, and medical devices, the 350DT Series indexers are especially popular in heavy-duty applications in automation systems, therefore offering exact motion control and dependability.
Q: What are the advantages of using a fixed station indexer over a programmable alternative?
A: Compared to programmable systems, fixed station indexers provide quicker installation, more dependability, and less long-term running expenses. Applications requiring constant, stable indexing without regard to flexibility will find them very appropriate.
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