Key Features
CSF-II Integrated Series
Compact Design
01
High Torque Capacity
02
High Rigidity
03
Excellent Positioning Accuracy
04
Flat Integrated
05
what are the Advantages?
High speed ratio
Without the need for extremely complex mechanisms, a high-speed reduction ratio device of (1/30) to (1/320) can be achieved in one stage of deceleration.
Small back gap
The HD harmonic reducer has a very small backlash value, which is different from the meshing method of general gears and is an essential feature for precision control of control mechanisms.
high-precision
The number of teeth meshing simultaneously is high, and the two symmetrical positions at 180 ° also mesh simultaneously, which affects the gear pitch error and cumulative pitch error of the rotation accuracy. Due to averaging, it can achieve extremely high requirements for position accuracy and rotation accuracy.
Few basic components, simple combination
Even at high reduction ratios, it is still composed of three basic components, and because they are on the same axis, the assembly of component-based products is simple, and the structural design can be simplified.
Small and lightweight
Under the same torque and speed ratio conditions, compared to traditional gear reducers, it only requires (1/3) of the volume and (1/2) or less of the weight. The device can be small and lightweight.
High torque
The Flex Spline is made of special steel with extremely high fatigue strength. Its transmission method is different from the general power transmission method, and the number of meshing teeth at the same time is about 30% of the total number of teeth. However, due to the full contact of the teeth, the force on each tooth is extremely small, resulting in a large output torque.
Superior efficiency
Due to the minimal sliding of the meshing parts of the teeth, the power loss caused by friction is minimal. Even at high reduction ratios, it maintains high efficiency and the driving motor can be miniaturized.
Quiet operation
The meshing speed between teeth is extremely low, with even force balance, resulting in quiet operation and minimal vibration.
What is structure of harmonic drive?
The Harmonic Drive's simple construction, consisting of just three core elements-the Wave Generator, Flex Spline, and Circular Spline-combined with its distinctive operating principle, enables the reducer to achieve exceptionally high reduction ratios while maintaining a compact and lightweight design. This streamlined setup allows the harmonic reducer to deliver high-performance characteristics that make it an ideal choice for many precision applications.
Key performance features of this technology include zero backlash, which eliminates any play or slippage in the gears, ensuring smooth and precise movement. Additionally, the harmonic reducer offers an impressive torque-to-weight ratio, meaning it can produce a significant amount of torque relative to its lightweight and compact size. This is especially advantageous in situations where space is limited but high performance is required.
The unique operating principles of the Strain Wave Gears are what give it these superior capabilities, including its ability to deliver excellent positional accuracy. This high level of precision, combined with its small size and high reduction ratios, makes the Harmonic Drive an essential component in advanced machinery where reliability, accuracy, and performance are paramount.
Wave Generator：
The Wave Generator is a thin raced ball bearing fitted onto an elliptical hub serving as a high efficiency torque converter and generally mounted onto the input shaft.
Flex Spline：
The Flexspline is a non-rigid, thin cylindrical cup with external teeth on a slightly smaller pitch diameter than the Circular Spline. It fits over and is held in an elliptical shape by the Wave Generator.
Circular Spline：
The Circular Spline is a rigid ring with internal teeth, engaging the teeth of the Flexspline across the major axis of the Wave Generator. The Circular Spline has two more teeth than the Flexspline and is generally mounted onto the housing.
Drawings and parameters
Simple demonstration of harmonic drive
The Hansheng Intelligent Harmonic Reducer team, leveraging both theoretical calculations and advanced finite element analysis, has combined these methods with a cutting-edge inspection system to gather extensive measured data. Through this approach, the team successfully overcame the challenges associated with the non-standard design of double circular arc tooth profiles. By employing multi-objective regression optimization techniques, they were able to develop innovative harmonic reducer products that represent a significant breakthrough in the industry. This achievement showcases their ability to push the boundaries of traditional design and create high-performance solutions.
Company Introduction
Assistance in Selection
Our experienced team is dedicated to helping you navigate through our extensive range of products to find the perfect solution for your specific needs. We provide expert guidance and personalized recommendations, ensuring that you select the most suitable harmonic reducer for your application.
Rich Variety of Models
Our diverse portfolio includes a wide array of harmonic reducer models, each designed to address different operational demands and environments. This variety ensures that you can find a product that perfectly matches your performance criteria, whether you require high precision, durability, or compactness.
After-Sales Service
We stand by our products long after your purchase. Our comprehensive after-sales service includes technical support, maintenance advice, and prompt assistance with any issues that may arise. We are committed to ensuring your complete satisfaction and the continued optimal performance of your equipment.
Customer Customization
Understanding that each application has unique requirements, we offer extensive customization options. Whether you need specific dimensions, torque capacities, or specialized features, our team works closely with you to tailor our harmonic reducers to meet your exact specifications.
Why Choose Us?
Choosing us means partnering with a company that prioritizes your needs through expert support, tailored solutions, a broad product selection, and a commitment to excellence in efficiency and performance. Let us help you achieve your engineering goals with our Professional harmonic reducers.
With years of technological innovation and accumulation, Hansheng Automation offers high-precision, high-quality, and high-performance gear reducers. The company's Technical team is committed to the R&D and manufacturing of new-generation intelligent electric actuators and control solutions, creating value for customers through technological innovation and striving to become a trustworthy brand.
Our address
No.1, Lane 1, Xicheng Road, Zhangmutou Town, Dongguan, Guangdong, 523625, China.
Phone Number
+86-18588433085 (Mr Karim Dan)
Info@hansmat.com
Hot Tags: high-performance strain-wave harmonic reducers, China high-performance strain-wave harmonic reducers manufacturers, suppliers, factory, Cam Indexing Drive, , , , , cnc titanium parts
