Cam Indexer For Turntable Injection Molding
Cam Indexer For Turntable Injection Molding

Cam Indexer For Turntable Injection Molding

Expertly built to be the rotating unit for multi-station rotary table injection molding machines, the PU150DS Parallel Indexing Cam Model Series Cam Indexer is a precision-engineered, strong mechanical component. Its clever design allows it to fit very complex production processes and guarantees precise and consistent indexing of components across many sites.
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Products Introduction

 

Rotary injection molding machine is a device that uses a rotary indexing table to achieve efficient production. It utilizes the intermittent indexing motion of the indexer, combined with a multi station turntable, to ensure that the injection molding process is balanced and efficient. There are various models of cam indexer for rotary injection molding machines, but the PU150DS series parallel indexing cam indexer is the most suitable. PU150DS is a sturdy indexer that can withstand high temperatures. Unlike other models, it can ensure precise indexing while maintaining high-speed operation, achieving equivalent product quality for injection molded products.

Advantages Of Cam Indexer

Over conventional design without indexer, the Cam Indexer for Turntable Injection Molding Machine offers the following benefits:

Low energy consumption

The PU series cam indexer may lower mechanical movement's energy consumption by means of effective power transfer.With the indexer, injection machine has more mechanical efficiency than the conventional design without indexer, which lowers the energy loss in the manufacturing process and hence the general energy consumption.

01

Simplified control system

The mechanical indexing basis of the cam indexer is simple and steady, usually not requiring a sophisticated electronic control system for position adjustment. It lowers the complexity and control system failure rate as well as the reliance on electronic sensors and control equipment as compared with the design without indexer.

02

High dynamic response

The PU series cam indexer has fast reaction speed and precise indexing abilities during high-speed operation. Particularly in multi-station injection molding production, which may significantly reduce the station changeover time and increase the output rate, this helps the machine to respond to high-speed production needs.

03

Higher synchronisation

The cam indexer can provide flawless synchronisation between every station in a multi-station system, therefore enabling smooth operation of every station. The synchronizing of processes is much enhanced when systems with indexers are utilized instead of systems without indexers, therefore lowering the bottlenecks or stoppages resulting from the asynchronous timing of many workstations.

04

 

Customization Process Of The Cam Indexer

 

We provide personalized offerings including:

1. Design and process/mold study

To guarantee that goods satisfy production criteria from the design stage, provide consumers raw material selection, product design, mold flow analysis and mold design ideas.

2. Suggestions for equipment choice

Based on the product performance, quality, convenience of use and safety criteria, advise appropriate equipment models and configurations for consumers.

3. Turntable technological innovation

To satisfy varied process requirements, provide a range of turntable technologies including vertical and horizontal rotation as well as turntable placement at many angles.

4. After-sales services and professional training

Offer professional installation and commissioning services; operation training; molding process training; preventative maintenance; and equipment upgrading services.

 

Model Data

 

 

PU 150 cam indexer

Technical Parameter

 

Material Selection

 

Wear resistance, load bearing capability, thermal stability, and corrosion resistance are four main criteria to weigh when choosing a material for the PU150DS series parallel indexing cam indexer.

 

Usually, we use highly performance alloy steel materials, like completely hardened powder alloy steels SKD61 or HPT. These materials can endure the great loads and pressures produced by the operation of injection molding machines as well as provide the necessary mechanical strength and durability.

Description Of The Company

After years of technological innovation, Hansheng Automation is dedicated to provide customers all over premium, highly precise products like cam indexers, hollow rotary tables, harmonic drives, and planetary gearboxes. Supported by a solid basis in research, development, and manufacturing, the firm specializes in customized design, fast prototyping, and mass production in addition to providing CNC machining and gear manufacturing services. By means of the development of next-generation intelligent electric actuators and control systems, our technical team always aims to provide creative solutions improving value for our clients.

Corporate Culture

Our business culture centers technical innovation and quality excellence right at the core. Our main areas of concentration are supply of precision reducers, CNC machining services, industrial control replacement parts and components; we are dedicated to provide value and solutions to clients by means of ongoing technological innovation. To guarantee the dependability and stability of our goods, we implement the ISO 9001:2008 quality management system and stringent quality control criteria. We are dedicated to react fast and provide timely production and delivery services to fulfill on our commitments to our clients and ensure the best levels of service as we know the urgency of their demands.

 

Products' Faq

 

Q: Does the cam indexer enable customizing for customer needs?

A: Indeed, the PU series cam indexer may provide various numbers of indexing stations, output torques, and particular mounting interfaces to satisfy the demands of various production lines and equipment depending on client requirements.

Q: Using the PU series cam indexer, are flexible process modifications possible in multi-station injection molding machines?

A: In fact, the PU series cam indexer allows multiple station flexible process changes. Without rebuilding or replacing the indexer, one may rapidly react to changes in production demands, such as changing molds or tweaking the injection molding process, by switching the number of stations.

Q: Can the PU series cam indexer increase molding accuracy?

A: Through their high-precision indexing and reliable mechanical movement, the PU series cam indexer can really significantly increase the molding accuracy of multi-station injection molding machines. Every station completes duties at a designated point to guarantee high quality and uniformity of products.

Q: With regard to dynamic torque, how does the PU series cam indexer fare?

A: Under high dynamic loads, the PU series cam indexer works well; it is also appropriate for multi-station injection molding machines needing frequent rotation and strong torque production. Without further torque adjustment devices, its ideal mechanical design guarantees smooth performance under high-load application conditions.

Q: In multi-station manufacturing lines, what effects the PU series cam indexer has on equipment wear?

A: PU series cam indexer usage may help to reduce equipment wear. Its seamless indexing technique lowers friction and wear of the equipment as well as the impact between machine components, thus increasing the service life of the multi-station injection molding machine and so lowering equipment maintenance costs.

Q: Under a manufacturing environment with significant temperature changes, how does the PU series cam indexer fare?

A: In a setting with significant temperature variations, the PU series cam indexer may still operate remarkably. Its internal mechanical components have been especially modified to fit high or low temperature production conditions; temperature variations will not influence the accuracy or operating stability of the indexer.

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